Electroplated diamond dressing wheel is a dressing tool used for
precision grinding. It is mainly used to dress the surface of the
grinding wheel to keep its ideal geometry and sharp grinding
performance. The following is a detailed introduction to
electroplated diamond dressing wheel:
1. Structure and Principle
Material: The wheel is usually made of steel, aluminum alloy or copper alloy
to provide structural support.
Electroplating layer: Diamond abrasive grains are firmly fixed on the surface of the
matrix through electroplating processes such as nickel plating. The
diamond particles are evenly distributed to form a high-hardness
cutting layer.
Diamond particles: Different particle sizes are selected according to processing
requirements, and the common particle size range is 80# to 400#.
2. Features and Advantages
High hardness and wear resistance: Diamond (Mohs hardness 10) can efficiently dress various types of
grinding wheels such as aluminum oxide and silicon carbide.
Precision dressing: It can achieve high-precision shape replication such as arcs,
bevels, and complex contours.
Long life: The electroplating process makes the diamond particles have high
bonding strength, slow wear, and significantly longer service life
than traditional dressing tools.
Wide applicability: It can be used to dress ceramic bond, resin bond, and metal bond
grinding wheels.
3. Precautions for use
Dressing parameters: Dressing speed, feed rate and cutting depth need to be optimized
to avoid excessive wear or wheel damage.
Cooling and lubrication: It is recommended to use coolant to reduce thermal damage and
dust.
Regular cleaning: Prevent metal chips from clogging the surface of the dressing
wheel and affecting the dressing effect.
Storage protection: Avoid collision or humid environment to prevent diamond particles
from falling off.
4.Company Profile
Our company focuses on the research and development and production
of electroplated superhard tools. We have fully automatic
electroplating lines and precision testing laboratories. Our
products have passed ISO 9001 and SGS certification.
5.If you need to customize, please provide the following
information
1). Dimensions, including outer diameter, aperture, thickness,
width and thickness of abrasive layer;
2). Abrasive, abrasive sand particle and concentration;
3). Wheel application;
4). Pictures and drawings of wheels;
Looking forward to your inquiry.
