250A 1500V DC High Current EV Battery Connector Waterproof IP67B
TUV
Engineered for the demanding high-voltage, high-current
requirements of modern Electric Vehicles (EVs) and potentially
Energy Storage Systems (ESS), the FSP8.0 Single Core 90° Right Angle Connector delivers exceptional performance, reliability, and safety. This
TUV-certified connector is specifically designed as a robust EV Battery Connector solution for critical power links within the vehicle's
architecture.
Uncompromising High Power Performance
The FSP8.0 series is built to handle significant power loads,
making it an ideal choice for power-intensive applications within
EVs.
High Current Capability: Rated for up to 250 Amps, ensuring efficient and reliable power transfer for main battery
connections, power distribution units (PDUs), and motor drive
systems.
High Voltage Rating: Designed for 1500V DC systems, meeting the requirements of advanced EV platforms and
high-voltage battery architectures.
Low Contact Resistance: Engineered for minimal power loss and heat generation, enhancing
overall system efficiency (Typical design goal).
Robust Design for Automotive Environments
Reliability is paramount in automotive applications. The FSP8.0
connector incorporates features designed for durability and long
service life in harsh conditions.
Superior Environmental Protection: Achieves an IP67B rating when mated, providing excellent protection against dust
ingress and water immersion, crucial for under-hood or exposed
vehicle locations.
Wide Operating Temperature Range: Performs reliably across a broad temperature spectrum from -40°C to +125°C, suitable for diverse global climates and demanding operating
conditions.
Durable Construction: Features a robust metal shell (as implied by application
description for this specific TUV model) offering enhanced
mechanical strength and electromagnetic shielding compared to
standard plastic variants.
Long Mating Cycle Life: Rated for 500 mating cycles, ensuring dependable connections throughout the vehicle's
lifespan, including service and maintenance intervals.
Secure Locking Mechanism: Incorporates a reliable locking system (typically with CPA/TPA) to
prevent accidental disconnection due to vibration or shock,
adhering to automotive standards like USCAR.
Extended Salt Spray Resistance: Withstands 144 hours of salt spray exposure (mated), demonstrating excellent corrosion resistance.
Optimized for EV & ESS Integration
The design considers the practical needs of vehicle and system
integration.
Space-Saving Design: The 90-degree right-angle (elbow) configuration is perfect for installations where space is limited
or specific cable routing is required.
Versatile Wire Accommodation: Accepts a wide range of cable sizes from 25mm² to 70mm², providing flexibility for various power level requirements.
Targeted Applications: Ideal for connecting key high-voltage components such as:
Battery Packs (Main Input/Output)
Power Distribution Units (PDUs)
Motor Controllers / Inverters
On-Board Chargers (OBCs)
DC Fast Charging Interfaces (Internal)
High Voltage Air Conditioning & PTC Heaters
Potentially suitable for high-power connections in Energy Storage
Systems (ESS)
Safety and Compliance Assured
Safety is non-negotiable in high-voltage systems. The FSP8.0 is
designed and tested to meet rigorous international standards.
TUV Certified: Independently certified by TUV, providing confidence in its safety
and performance characteristics.
Compliance: Designed and tested according to recognized standards including TUV 2PFG 2740-04.20, USCAR-2, USCAR-37, and UL-4128.
High Dielectric Strength: Withstands a test voltage of 4260V AC (TUV), ensuring excellent insulation integrity.
Technical Specifications Overview
| Rated Current | 125A / 150A / 200A / 250A |
| Rated Voltage | 1500V DC |
| IP Rating (Mated) | IP67B |
| Connector Angle | 90° Right Angle / Elbow |
| Number of Pins | 1 (Single Core) |
| Wire Range | 25mm² - 70mm² |
| Mating Cycles | ≥ 500 |
| Operating Temperature | -40°C to +125°C |
| Test Voltage (DWV) | 4260V AC (TUV) |
| Shell Material | Metal |
| Reference Standards | TUV 2PFG 2740-04.20, USCAR-2, USCAR-37, UL-4128 |
| Certification | TUV |
Choose the 250A 1500V DC High Current EV Battery Connector Waterproof IP67B
TUV for a proven, reliable, and safe solution for your demanding
electric vehicle high-voltage interconnection needs. Its
combination of high power handling, environmental robustness, and
safety certifications makes it the ideal choice for next-generation
e-mobility platforms.
Product Pictures:
Company Profile
NeoPower is dedicated to high-voltage/ high-current waterproof
connectors & cables, applicable for new energy battery pack, EV,
heavy-duty machinery, industrial connection, powertrain system,
solar/wind energy storage, smart grid, AGV, etc.
Neopower has two manufacture bases located in Huizhou, Guangzhou
Province for plastic shell connectors, and in Changzhou, Jiangsu
Province for metal shell connectors respectively. With rich
expertise and high-standard management, Neopower delivers top
quality products and excellent services to customers around the
world.
Certifications & Approvals
The company has passed IATF 16949:2016, ISO 9001:2015 quality
control system, and its products are CE, TVU, RoHs approved.
Contact:
Contact Person: Vivian Choi
Email: neopowertech@hotmail.com
Contact us today to discuss how the FSP6.0 Straight Connector can meet the specific
requirements of your energy storage or photovoltaic project! We can
provide further technical details and discuss potential
customization options.
