Kuka Kr 180-2 Pa Five Axes Industrial Robotic Robot Paletizador
In modern logistics and production line automation, the KUKA KR
180-2 PA five-axis industrial robot has become the preferred
equipment for many manufacturers due to its exceptional palletizing
(Paletizador) capabilities. This article provides a comprehensive
analysis of this specialized palletizing robot's technical
features, application advantages, system integration solutions, and
industry-specific implementations, presenting a complete picture of
intelligent palletizing operations.
Five-Axis Design Optimized for Palletizing
The KUKA KR 180-2 PA features a professional five-axis structure, making it more suitable for high-speed palletizing than
traditional six-axis robots:
- Payload capacity: 180 kg, handling various packaging sizes with ease
- Working range: 2634 mm horizontal reach, covering standard pallet areas
- Speed: Up to 2.5 m/s, reducing cycle times by over 30%
- Repeatability: ±0.15 mm, ensuring stable stacking
- Protection rating: IP65 standard, suitable for humid and dusty environments
Integrated Palletizing-Specific Functions
The KR 180-2 PA incorporates multiple intelligent palletizing features:
- Automatic pallet recognition:
- Vision system detects pallet position
- Compensates for ±50 mm placement deviations
- Supports memory for multiple pallet sizes
- Smart stacking algorithms:
- Calculates optimal stacking paths
- 3D collision avoidance
- Adaptive arrangement for irregular items
- Efficient tooling system:
- Quick-change vacuum grippers/mechanical clamps
- Integrated pneumatic/electric rotary unions
- Automatic Tool Center Point (TCP) calibration
- Energy-saving modes:
- Standby power <0.5 kW
- Kinetic energy recovery
- Intelligent sleep/wake function
Typical Applications & Industry Solutions
Revolutionizing Food & Beverage Palletizing
In fast-moving consumer goods (FMCG) packaging, the KR 180-2 PA
enables fully automated high-speed palletizing:
- Case palletizing:
- Handles cartons/plastic crates at 1,200 cycles/hour
- Auto-detects box dimensions and weight
- Bagged goods handling:
- Stacks 25-50 kg bags with anti-slip grip control
- Stable interlocking multi-layer patterns
- Complete line integration:
- Seamless connection with packers/labelers
- Automatic empty pallet feeding
- Full pallet output conveyors
Case Study: Global Beverage Giant
- 8 KR 180-2 PA units in automated palletizing line
- Throughput increased from 800 to 1,500 cases/hour
- Labor costs reduced by 70%
Heavy-Duty Palletizing in Chemicals & Building Materials
For large/heavy packaging requirements:
- Chemical bags:
- Handles 25-50 kg multi-layer composite bags
- Anti-static design for safety
- Corrosion-resistant surface treatment
- Construction panels:
- Neatly stacks tiles/gypsum boards
- Automatic layer counting
- Buffer material auto-placement
- Special shapes:
- Barrel flipping & palletizing
- Adaptive gripping for irregular items
- Hazardous material isolation
Advantage:
Features
| This series of robot is suitable for palletizing industry.
Max.Range is 3195mm. If your pallet size is 1000mm*1200mm,the robot
can cover up to 6 pallets. Just like simulation describes. The
other advantage is robot cycle time. Up to stacking 800 bags one
hour. So if your application is palletizing. We suggest you select
this series robot. |
| Service | We supply 3d model, foundation and flange dimensions of related
robot. Supply training video to fresh customer. The video include
of how to mastering,how to connect the cable,how to programming and
so on. If you have any problem, call us anytime or sent email to
us. |
| Robot Maintains | The robot we suggest maintains every one year or 10000 hours. the
main job is exchange oil, fans,UPS and so on. If the robot working
in terrible environment, just like low temperature or wet
environment. So such case we suggest half year or 5000 hours to do
maintains. |
| Warranty | 1 Year |
Place of origin: China
Brand Name: KUKA
Model Number: KR180 R3200 PA
| Type: KUKA KR180 R3200 PA | Reted Payload: 180kg |
| Reach: 3195mm | Repeatability: 0.06mm |
| Axis: 5 | Weight: Approx. 1093kg |
| Mounting Position: Floor | Protection Rating: IP65 |
| Footprint:830mm X 830mm | Controller: KRC4 |
| Item | value |
| Applicable Industries | Hotels, Garment Shops, Building Material Shops, MachineryRepair
Shops, Manufacturing Plant, Food & Beverage FactoryFarms,
Restaurant, Home Use, Retail, Food Shop, PrintingShops,
Construction works , Energy & Mining, Food &Beveraqe Shops,
Other, Advertising Company |
| After Warranty Service | Video technical support, Online support |
| Video outgoing-inspection | Provided |
| Machinery Test Report | Provided |
| Marketing Type | Hot Product 2019 |
| Warranty of core components | 1 Year |
| Core Components | PLC |
| Condition | New |
| Place of Origin | China |
| Warranty | 1 Year |
| Service mode | Online support |
| Type | KUKA KR 180 R3200 PA |
| Rated payload | 180 kg |
| Reach | 3195mm |
| Repeatability | 0.06mm |
| Axis | 5 |
| Weight | Approx. 1075kg |
| Mounting position | Floor |
| Protection rating | IP65 |
| Footprint | 830mm X 830mm |
| Controller | KRC4 |
FAQ:
*Q:Why are we?
A:Our company works robot industry over fifteen years. Programming
robot inclusive KUKA ,ABB,YASKAWA,FANUC,ESTUN(Chinese ROBOT
),EFORT(Chinese robot). the business involved
simulation,programming,service after warranty period.
*Q:How about our service concept?
A:We keep on phone open all day. Stand in customer view to provide
rationalization solution and robot selection.
*Q:What products can we offer?
A:robot, energy supply for robot, linear for robot. Training for
robot. Gripper for handling.
*Q:Why you purchase from us?
A:You don’t worry about after-sales problem to cooperation with us.
About us
Companies in the "customer first, quality first, the user first"
purpose, we will as always Warm and sincere service for all users,
friends and customers, create brilliant tomorrow. Our main
customers are Baosteel, INO,Volkswagen,Geely and so on. Over
fifteen years experience in the robot industry. Our engineers can
design solution,simulation,program and troubleshooting. So if you
have any issue of robot. Call us any time. We will try our best to
solve the problem. The other advantage is after-sales service,we
have robot spare parts in stockroom. We can response promptly to
help you resolve robot fault. We also have robot training. The
course include programming, electric, mechanic and expert
programming. So welcome to join our college.
