Ti Titanium Plate Flange EN1092-01 (Gr1, Gr2, Gr5) PN 10 for Industrial Piping in Corrosive Environments
The EN1092-01 Titanium Plate Flange (Gr1, Gr2, Gr5) is designed specifically for industrial piping systems operating in corrosive environments. Manufactured in accordance with the EN1092-1 standard, this flat flange provides a highly reliable and durable connection for pipeline applications in industries such as chemical, marine, aerospace, and petrochemical, where high resistance to corrosion and pressure is essential.
Titanium is an ideal material for piping systems exposed to aggressive chemicals, saltwater, and other corrosive substances, making these flanges particularly suited for severe service conditions. Available in Titanium Grades Gr1, Gr2, and Gr5, these flanges deliver superior mechanical properties, corrosion resistance, and lightweight design, ensuring a long-lasting and efficient solution for various high-demand industrial applications.
Key Features:
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Material Grades: Available in Titanium Gr1, Gr2, and Gr5:
- Gr1: Commercially pure titanium, known for its excellent corrosion resistance and light weight.
- Gr2: Pure titanium, offering a balance between strength and corrosion resistance, ideal for general industrial applications.
- Gr5: Titanium alloy (Ti-6Al-4V) with enhanced strength, suitable for high-performance, critical applications in aerospace and marine industries.
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Flange Type: Flat Flange as per EN1092-1 standard, providing a reliable sealing solution with a smooth and flat surface for easy installation and maintenance.
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Pressure Rating: PN 10, designed to handle pressures up to 10 bar, making it suitable for moderate to high-pressure pipeline systems.
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Corrosion Resistance: Titanium’s remarkable resistance to oxidation, pitting, and crevice corrosion makes it the perfect material for use in harsh, chemically aggressive environments.
Advantages:
| Advantage | Details |
| Corrosion Resistance | Titanium alloys excel in resisting corrosion from aggressive chemicals, seawater, and high-pressure environments. |
| High Strength-to-Weight Ratio | Titanium, particularly Gr5, is lightweight yet incredibly strong, making it ideal for applications that require both strength and reduced weight. |
| Leak-Proof Sealing | The flat design ensures a tight, reliable seal, preventing leakage and enhancing system integrity. |
| Durability | Titanium’s inherent strength and resistance to fatigue extend the life of the flange, reducing the need for frequent maintenance. |
| Temperature Resistance | Capable of withstanding high temperatures, making it suitable for a wide range of industrial applications, including high-temperature pipelines. |
Material Grades:
| Material Grade | Composition | Advantages |
| Gr1 | Pure Titanium (99.5% Ti) | Excellent corrosion resistance, low strength, suitable for non-critical applications. |
| Gr2 | Pure Titanium (99.2% Ti) | Good combination of strength, formability, and corrosion resistance, ideal for general industrial use. |
| Gr5 | Ti-6Al-4V (Titanium alloy with 6% Aluminum and 4% Vanadium) | High strength and lightweight, perfect for high-performance, critical industries like aerospace and marine. |
Manufacturing Process:
- Material Selection: High-quality titanium billets (Gr1, Gr2, or Gr5) are selected based on the project’s requirements, ensuring optimal performance.
- Forging and Machining: Titanium is heated, forged, and precisely machined to achieve the required dimensions and surface finish for optimal sealing.
- Heat Treatment: The flanges are heat-treated to enhance their mechanical properties, ensuring they can withstand high pressures and temperatures.
- Surface Finishing: The flat flange surface is meticulously finished to ensure a smooth, even surface for a secure seal.
- Inspection & Testing: Each flange undergoes rigorous inspection and non-destructive testing (NDT) to verify that it meets all EN1092-1 and quality control standards.
Applications:
The EN1092-01 Titanium Flat Flange PN 10 is ideal for a wide range of industrial piping applications where corrosion resistance, strength, and durability are required. Key sectors include:
- Chemical Processing: For handling aggressive chemicals and solvents in industrial chemical plants.
- Marine Industry: Ideal for use in saltwater environments, offering protection against seawater corrosion.
- Aerospace: Titanium Gr5’s high strength-to-weight ratio makes it perfect for aerospace piping systems exposed to extreme conditions.
- Petrochemical: Widely used in the transportation and processing of petroleum-based products, where high pressures and corrosion are common.
- Power Generation: Suitable for cooling systems and high-pressure applications in power plants.
Technical Specifications:
| Specification | Details |
| Standard | EN1092-1 |
| Pressure Rating | PN 10 |
| Flange Type | Flat Flange |
| Material Grades | Titanium Gr1, Gr2, Gr5 |
| Temperature Resistance | Up to 400°C/750°F |
| Corrosion Resistance | Excellent (resistant to acids, saltwater, and alkalis) |
| Manufacturing Process | Forging, Machining, Heat Treatment |
Conclusion:
The EN1092-01 Titanium Flat Flange PN 10 in Titanium Gr1, Gr2, and Gr5 grades offers a premium solution for industrial piping systems, particularly in corrosive environments. These flanges combine superior corrosion resistance, strength, and lightweight properties, ensuring a long-lasting, efficient connection in high-demand applications. Whether for chemical processing, marine, aerospace, or petrochemical industries, these titanium flanges provide reliable, leak-tight seals in challenging environments, reducing maintenance costs and improving system safety and efficiency.
Manufactured to the highest industry standards, these flanges offer a safe and durable option for critical industrial piping systems that require both high performance and exceptional corrosion resistance.
