Support For Various Item Sizes Narrow Belt Sorter Scalable System
Design
The Narrow Belt Sorter (RKSORT-NBC) stands out as a highly
efficient and reliable solution for sorting items of all sizes,
including parcels and cartons, particularly those that require
gentle handling, such as fresh produce. This sorter brings unique
benefits that enhance its effectiveness in various applications.
This sorting system is built around narrow belt carts, drive
systems, structural frames, recognition technologies, and
communication frameworks. A series of narrow belt carts are
connected to form a long sorting line. The sorter can operate at a
mainline conveying speed of up to 2.5 meters per second, achieving
a sorting capacity of approximately 8000 items per hour. Narrow
belt sorters find extensive use in environments like postal
services, e-commerce logistics, and supermarket distribution
centers.
For more detailed insights about the narrow belt sorter, please
refer to the product description below or reach out to realkey
customer service.
Technical Parameters
| Sorted Items | Various parcels, cartons, foam boxes, woven bags, flexible
packages, etc. |
|
| Weight Range | 0.3kg≤M≤60kg |
| Sorting Capacity | 8000p/h |
| Parcel Size Range | MAX:1200*1000*1000mm |
| MIN:150*150*15mm |
| Effective Equipment Width | 1000mm |
| Sorting Success Rate | 99.99% |
| Cart Pitch | 203mm |
| Feeding Method | Automatic loading at the head end |
|
| Conveying Speed | 1.5-2.5m/s |
| Minimum Height of Sorter | 850mm |
| Operating Noise | ≤78dB(A) |
Product Features
Strong Applicability
Designed with a linear layout, the narrow belt sorter occupies
minimal space while demonstrating excellent versatility. The system
utilizes narrow belt conveyors (only 174mm wide) and features
minimal gaps between adjacent belts (less than 30mm), allowing it
to sort nearly all standard parcel sizes effectively. It is
particularly adept at handling fragile items, foam boxes, and
oversized packages (up to 2 meters in length), making it a top
choice for challenging sorting tasks.
Efficient Sorting
The sorting process is entirely automated, eliminating the need for
manual spacing between items. The narrow belt sorter intelligently
synchronizes the movements of one or more narrow belt carts based
on the sizes of the items, enabling simultaneous sorting of various
dimensions. This efficient process allows for sorting speeds of up
to 8000 items per hour, with minimal inter-item spacing.
Advanced Technology
The sorter’s mainline is powered by linear motors, while each cart
is driven by electric drum motors. Power is supplied through
sliding contacts, and communication is established via infrared
wireless technology. During sorting, directives are transmitted
from the infrared transceiver controller located at the chute to
the electric drum motor driver on the cart, which then manages the
sorting operations.
Customized Solutions
Realkey offers customized narrow belt sorting solutions tailored to
user needs. Employing a modular design, existing systems can be
easily upgraded to adapt to changing requirements, such as adding
guides and carts for increased sorting capabilities. Depending on
specific needs, both automatic and manual feeding options are
available, along with choices for single-sided or multi-sided
scanning, addressing the diverse demands of users effectively.
Durable and Easy to Maintain
Realkey's linear narrow belt sorters feature modular electric drum
units that can be independently disassembled and serviced. This
design simplifies maintenance, allowing for easy repairs and
significantly reducing long-term upkeep costs for users.
Application
Postal and Express Delivery
The postal and express delivery sectors handle a vast array of
parcel types and sizes. The narrow belt sorter is capable of
accurately recognizing and sorting these diverse packages
efficiently, ensuring timely delivery to various destinations.
E-commerce Picking
As e-commerce continues to grow, logistics efficiency has become a
critical factor for success. Narrow belt sorters enable businesses
to quickly and accurately pick items of varying sizes and
packaging, enhancing overall logistics performance, reducing
delivery times, and lowering labor costs.
Fresh Produce Delivery
The narrow belt sorter can be installed at a height of just 850mm
above the floor, employing gentle sorting actions. This feature,
combined with rollers and sliding groove modules, allows for the
effective handling of fresh produce, fruits, vegetables, and
beverages that require low-impact sorting.
Specific Manufacturing Industries
In manufacturing sectors like automotive parts production, narrow
belt sorters can utilize visual recognition technology to
automatically sort components based on size, shape, and other
characteristics. This capability significantly boosts production
efficiency and accuracy.
Advantages
Advanced Design
Realkey’s narrow belt sorter utilizes a modern design approach,
replacing conventional chain-driven systems with linear motor
drives and articulated bearing connections. This innovative
structure results in a compact configuration, minimizing the risks
of equipment failures due to chain issues and eliminating oil
contamination from chain lubrication.
Precision Manufacturing
Components are crafted with CNC precision machining, ensuring
meticulous assembly and calibration. The combination of superior
workmanship and stringent quality control guarantees high
precision, extended lifespan, reduced noise, and lower maintenance
expenses for the equipment.
Safety and Stability
The narrow belt sorter is engineered for robustness and
reliability, meeting high standards for stability and safety.
Comprehensive protection measures are implemented throughout the
system, and thoughtful safety designs help to alleviate operator
concerns during operation.
Reliability
With 17 years of expertise in logistics and automated sorting,
Realkey has a proven track record of delivering effective sorting
solutions. Our products are recognized for their exceptional
durability, making Realkey a trusted partner for your sorting
needs.
