Logistics Solutions Cross Belt Sorter Adapt To Various Goods
Flexible Adjustment
The Cross Belt Sorter (RKSORT-CBS) is a cutting-edge solution
engineered for efficiently sorting items such as parcels and
cartons of various sizes. This system consists of essential
components, including tracks, carts, cart belts, recognition
systems, and communication networks. The carts are aligned in a
continuous line on the track, moving in parallel to create the
mainline, which intersects with the belts on the carts, leading to
its name, "Cross Belt Sorter." During operation, items can be
placed on the cart belts either manually or through automated
systems. When the carts arrive at their designated sorting points,
the control system activates the belts to sort and dispatch the
items.
Cross belt sorters are categorized into two primary layouts:
circular and linear. Circular cross belt sorters feature a flat
circular design, achieving a mainline speed of up to 2 meters per
second and capable of sorting up to 22,000 items per hour. On the
other hand, linear cross belt sorters utilize a straight
configuration, operating at speeds of up to 1.5 meters per second
and sorting up to 8,000 items per hour. These sorters are widely
employed in various industries that require high efficiency,
multi-directional sorting capabilities, and optimized space usage,
including express delivery, e-commerce, apparel, food, cosmetics,
airports, and pharmaceuticals.
For more details regarding cross belt sorters, please refer to the
product description below or contact Realkey customer service for
assistance.
Technical Parameters
| Equipment Name | Circular Cross Belt Sorter | Linear Cross Belt Sorter |
| Sorted Items | Various parcels, cartons, clothing, books, etc. |
| Cart Pitch | 600mm | 500mm |
| Sorting Accuracy | 99.99% |
| Operating Noise | ≤72dB(A) |
| Feeding Method | Manual loading / Automatic loading from feeding station |
| Sorted Goods Size | MAX:700*600*500mm |
| MIN:150*150*8mm |
| Scanning Method | Top scan / Three-phase five-sided scan / Six-sided scan |
| Sorted Goods Weight | 0.03kg≤M≤20kg | 0.1kg≤M≤30kg |
| Operating Speed | 2.0m/s | 1.5m/s |
| Sorting Efficiency | 22000 pieces per hour | 8000 pieces per hour |
Product Features
Mature and Reliable
The cross belt sorting system is especially effective for sorting
small to medium-sized parcels, meeting the specifications for most
express and e-commerce packages. It provides multiple sorting
chutes and demonstrates exceptional flexibility. The system’s
performance is stable and well-regarded in logistics sorting
operations, both domestically and globally, supported by
established technical solutions.
High Applicability
The cross belt sorting system is designed for robustness and offers
a high capacity for processing a variety of items. It can
effectively sort cartons, envelopes, parcels, clothing, and
products packaged in plastic film, among others. Equipment
specifications can be customized to meet specific site needs, with
sorting chutes available in various lengths and widths (e.g.,
600mm, 700mm, 750mm, 1000mm). The modular design of the cart track
enables flexible adaptation to different site dimensions and
specifications, as well as customizable assembly options for
chutes.
Efficient Loading Operations
Depending on user requirements and workflows, the cross belt
sorting system can be loaded manually or integrated with an
automatic feeding platform for scanning, weighing, and loading.
Operators can quickly get started with minimal training and
straightforward instructions.
Modular Design
The cross belt sorting system is constructed from standardized
components and features a lightweight design, ensuring high
efficiency throughout production, transport, assembly, and
commissioning processes. This modular approach allows for rapid
responses to customer needs and enhances the efficiency of
equipment maintenance.
Cost-Effective Operations
With its high sorting efficiency, the cross belt sorter
significantly reduces the workload on operators, optimizing human
resource allocation, lowering labor and management costs, and
facilitating rapid growth.
Application
Postal and Express Delivery Industry
Cross belt sorting machines are extensively utilized in regional
distribution centers, transfer stations, and medium to large
branches of postal and express delivery companies. These facilities
often face high sorting demands and require automated solutions to
efficiently handle large volumes. As sorting demands in smaller
branches rise and labor costs increase, cross belt sorting machines
have become increasingly popular, particularly linear models that
offer compact designs and flexible layouts.
E-Commerce and Cross-Border Trade
The rapid growth of e-commerce has led to significant increases in
parcel volumes during peak shopping periods. Cross belt sorting
machines provide efficient sorting solutions to meet the diverse
demands of various markets and industries, including sectors such
as tobacco, fashion, maternity products, supermarkets, and
pharmaceuticals.
Advantages
Vision Inspection Technology
Realkey cross belt sorting machines can be equipped with advanced
vision inspection capabilities tailored to specific user
requirements. This feature allows for real-time tracking and fault
detection for all operational carts. Carts that encounter issues
will be isolated to halt parcel circulation, with notifications
sent to users to prevent conflicts and downstream process failures
(this feature requires the configuration of automatic feeding
stations).
Dual-Cart Linkage Technology
Realkey’s sophisticated recognition technology and programming
allow for the simultaneous transport and sorting of small parcels
by one cart and larger parcels by two carts into sorting chutes.
This functionality enables the handling of parcels up to 1.2 meters
in length without sacrificing efficiency or incurring additional
costs, thus expanding the range of applications.
Automatic Fault Routing
When maintenance is needed for a cart, users can initiate commands
through the operating interface, causing the cart to navigate
automatically to a designated maintenance station. This feature
eliminates the need for manual retrieval, enhancing maintenance
efficiency.
Proven Reliability
With 17 years of experience in logistics conveyance and automatic
sorting, Realkey has unique advantages in developing tailored
sorting solutions for clients. Our products are recognized for
their robust durability, establishing RKSORT as a trusted partner
in the industry.
