High Processing Capacity Cross Belt Sorter Dual-Cart Linkage
Efficient Logistics
The Cross Belt Sorter (RKSORT-CBS) is a highly efficient solution
designed specifically for sorting parcels and cartons of various
dimensions. The system consists of critical components, including
tracks, carts, cart belts, recognition systems, and communication
networks. The carts are aligned in a continuous line on the track,
moving in parallel to create the mainline, which intersects with
the belts on the carts, leading to its designation as the "Cross
Belt Sorter." Items can be placed on the cart belts either manually
or through automated systems. At designated sorting points, the
control system activates the belts to sort and dispatch the items.
Cross belt sorters are available in two main configurations:
circular and linear. Circular cross belt sorters feature a flat
circular design, achieving a mainline speed of up to 2 meters per
second and sorting capabilities of up to 22,000 items per hour. In
contrast, linear cross belt sorters utilize a straight layout,
operating at speeds up to 1.5 meters per second and capable of
sorting 8,000 items per hour. These sorters are utilized across
industries requiring high efficiency, multi-directional sorting,
and optimal space utilization, including express delivery,
e-commerce, apparel, food, cosmetics, airports, and
pharmaceuticals.
For in-depth information about cross belt sorters, please refer to
the product description below or contact Realkey customer service
for assistance.
Technical Parameters
| Equipment Name | Circular Cross Belt Sorter | Linear Cross Belt Sorter |
| Sorted Items | Various parcels, cartons, clothing, books, etc. |
| Cart Pitch | 600mm | 500mm |
| Sorting Accuracy | 99.99% |
| Operating Noise | ≤72dB(A) |
| Feeding Method | Manual loading / Automatic loading from feeding station |
| Sorted Goods Size | MAX:700*600*500mm |
| MIN:150*150*8mm |
| Scanning Method | Top scan / Three-phase five-sided scan / Six-sided scan |
| Sorted Goods Weight | 0.03kg≤M≤20kg | 0.1kg≤M≤30kg |
| Operating Speed | 2.0m/s | 1.5m/s |
| Sorting Efficiency | 22000 pieces per hour | 8000 pieces per hour |
Product Features
Proven and Reliable
The cross belt sorting system is particularly effective for sorting
small to medium-sized parcels, accommodating the specifications of
most express and e-commerce package types. It provides multiple
sorting chutes and exhibits high flexibility. The system's
performance is stable and widely recognized in logistics sorting
operations, supported by established technical solutions.
Versatile Applications
The cross belt sorting system is robust and offers a high capacity
for processing various items. It can effectively sort cartons,
envelopes, parcels, clothing, and products packaged in plastic
film. Equipment specifications can be customized to meet specific
site requirements, with sorting chutes available in various lengths
and widths (e.g., 600mm/700mm/750mm/1000mm). The modular design of
the cart track allows for flexible adaptation to site dimensions
and specifications.
Simplified Loading Operations
Depending on user workflows and requirements, the cross belt
sorting system can be loaded manually or equipped with an automatic
feeding platform for scanning, weighing, and loading. Workers can
quickly initiate operations with minimal training and
straightforward instructions.
Modular Design
The cross belt sorting system benefits from standardized components
and a lightweight design, ensuring efficiency throughout
production, transport, assembly, and commissioning. This modular
approach allows for rapid responses to customer needs and enhances
equipment maintenance efficiency.
Cost-Effective Operations
With high sorting efficiency, the cross belt sorter significantly
reduces operator workloads, optimizing human resource allocation
and lowering labor and management costs for businesses.
Application
Postal and Express Delivery
Cross belt sorting machines are widely utilized in regional
distribution centers, transfer stations, and medium to large
branches of postal and express delivery companies. These facilities
often face high sorting demands that require automated solutions to
efficiently process large volumes. As sorting demands in smaller
branches grow and labor costs rise, cross belt sorting machines
have become increasingly popular, particularly linear models with
compact designs.
E-Commerce and Cross-Border Shipping
The rapid growth of e-commerce has resulted in significant
increases in parcel volumes during peak shopping seasons. Cross
belt sorting machines provide efficient sorting solutions to meet
the diverse demands of various industries, including sectors such
as tobacco, fashion, maternity products, supermarkets, and
pharmaceuticals.
Advantages
Vision Inspection Technology
Realkey cross belt sorting machines can be equipped with
intelligent vision inspection capabilities tailored to specific
user needs. This feature enables real-time tracking and fault
detection for all operational carts. Carts that encounter issues
will be isolated to halt parcel circulation, with notifications
sent to users to prevent conflicts and downstream process failures
(this feature requires the configuration of automatic feeding
stations).
Dual-Cart Linkage Technology
Realkey’s advanced recognition technology and programming allow for
the simultaneous transport and sorting of small parcels by one cart
and larger parcels by two carts into sorting chutes. This
functionality enables the handling of parcels up to 1.2 meters in
length without sacrificing efficiency or incurring additional
costs.
Automatic Fault Management
When maintenance is required for a cart, users can initiate
commands through the interface, prompting the cart to automatically
navigate to a designated maintenance station. This feature enhances
maintenance efficiency by eliminating manual retrieval.
Reliability
With 17 years of experience in logistics conveyance and automatic
sorting, Realkey has distinct advantages in formulating sorting
solutions for clients. Our products are recognized for their
durability, positioning RKSORT as a dependable partner in the
industry.
