10mL Insulin Vial Filling and Capping Machine High Speed, GMP
Compliant and Temperature Controlled Design
Revolutionize Insulin Production with Our Advanced 10mL Vial
Filling and Capping Machine
Designed for pharmaceutical companies specializing in diabetes
care, this fully automated vial filling and capping machine ensures precision, speed, and compliance with global standards.
Perfect for filling 10mL insulin vials, it integrates cutting-edge technology to meet the stringent
requirements of biologics and temperature-sensitive formulations.
Why Choose This Machine?
✅ Ultra-Precise Dosing: Utilizes ceramic piston pump technology (±0.5% accuracy) to ensure exact insulin dosing, critical for
patient safety and regulatory compliance.
✅ Temperature-Controlled Environment: Built-in dynamic cooling system maintains 2-8°C during filling, preventing protein denaturation in
insulin.
✅ GMP & FDA Compliance: Constructed with 316L stainless steel and seamless surfaces, meeting hygienic design standards for
sterile production.
✅ High-Speed Output: Achieves 8,000 vials/hour with seamless integration into existing production lines, ideal
for large-scale insulin manufacturing.
✅ Adaptive Capping: Handles 13mm rubber stoppers and aluminum seals flawlessly, ensuring airtight packaging for long-term storage.
Below is the main spec of our vial liquid filling machines:
| Model | LYQCL80+LYASMR620/48+LYKGF8 | LYQCL1000+LYASMR620/48+LYKGF10 | LYQCL120+LYASMR620/55+LYKGF12 |
| Adaptive Spec | 2-30ml national standard vials | 2-30ml national standard vials | 2-30ml national standard vials |
| Capacity | 6000-12000pcs/hr | 6000-18000pcs/hr | 6000-26000pcs/hr |
| Clarity | >99% |
| Breakage rate | <0.5% |
| Filling Torlerance | 1.5 % |
| Fresh Water consumption | 0.2-0.4Mpa/0.6-1.0 m3/hr |
| Clean compressed air consumption and pressure | 0.3-0.6Mpa/35-80 m3/hr |
| Pass rate of stopping | > 99% |
| Pass rate of capping | > 99% |
| vacuum pumping speed | 60m3/h(external distribution) |
| Exhuast volume | 3500-4800m3/h |
| Weight | 9300 KGs |
| Total Power | about 90kw 380v 50Hz | about 93kw 380v 50Hz | about 110kw 380v 50Hz |
| Size | about 12600 X 2260 X 2445mm | about 12600 X 2260 X 2445mm | about 13200 X 2260 X 2445mm |
Pictures:
Innovative Features for Modern Pharma
- Smart HMI-PLC Interface: Real-time monitoring of fill volume, capping torque, and
environmental conditions (temperature/humidity).
- Anti-Drip & Self-Cleaning Nozzles: Minimizes product waste and cross-contamination risks.
- Modular Design: Quick-change parts allow rapid switch between 2-30mL vial
formats, reducing downtime.
Ideal for
- Insulin analogs (e.g., glargine, aspart) requiring strict temperature control.
- Combination therapies (insulin+GLP-1 agonists) in multi-dose vials.
- Emerging markets with high diabetes prevalence, such as the Middle East.
Certifications & Support
CE-marked | ISO 15378:2021 compliant | 24/7 remote technical
support.
This vial filling and capping machine redefines efficiency in diabetes medication production, combining
reliability with innovation to meet tomorrow’s pharmaceutical
challenges.
