2-30ml Vial Filling Line With Washing Drying Filling Stoppering Machines, GMP Compliant Aseptic Processing For Biopharmaceuticals And Vaccines

2-30ml Vial Filling Line With Washing Drying Filling Stoppering Machines, GMP Compliant Aseptic Processing For Biopharmaceuticals And Vaccines

Precision Engineering for Sterile Injectable Production & Advanced Therapeutics

⚙️ Core Innovations
✅ End-to-End Aseptic Control

• Integrates ultrasonic cleaning (99.99% particulate removal) + dry heat sterilization (340°C, SAL ≤10⁻⁶), ensuring compliance with FDA/EU Annex 1 guidelines for biologics and mRNA vaccines.
• Nitrogen-protected filling system prevents oxidation of sensitive APIs (e.g., peptides, monoclonal antibodies).

✅ High-Speed Flexibility

• Processes 2-30ml vials at 100-400 vials/min, ideal for small-batch personalized medicines and large-scale vaccine production.
• Quick-change tooling adapts to R&D trials and commercial runs within 15 minutes.

✅ Smart Process Validation

• AI-driven PLC system monitors critical parameters (fill accuracy ±0.5%, stoppering force 20-80N), generating real-time audit trails for 21 CFR Part 11 compliance.
• QR-coded batch tracking links raw materials to final products, enabling blockchain-level traceability.

Target Applications

• mRNA Vaccines: Closed-system handling of lipid nanoparticles (LNPs) with temperature-controlled zones (2-8°C).
• Biologic Lyophilized Products: Seamless integration with freeze-dryers for vial capping under inert gas.
• Ophthalmic Injections: Precision filling of viscoelastic solutions (e.g., hyaluronic acid-based therapies).

Certifications & Adaptability

• GMP, ISO 14644-1 Class 5 certified cleanroom compatibility.
• Validated for cytotoxic drug containment (OEB Level 5) with negative pressure isolators (optional).

Fill Speed=Total Fill Volume per HourFilling Time per Vial​

Below is the main spec of our vial liquid filling machines:

Why Choose This Line?

• Our patented anti-cross-contamination design reduces downtime by 40% vs. conventional systems.
• Global service network provides 72hr on-site support for EU/US/APAC clients.

This structure leverages technical rigor (validated sterilization) and industry trends (personalized medicine), positioning this vial filling line as a modular solution for next-gen drug manufacturing.

Established in 2013, Suzhou Lingyao Intelligent Equipment Co., Ltd. has a strong reputation for providing innovative and reliable solutions to meet the diverse needs of companies. The company's product range includes a wide variety of equipment such as intelligent filling machines, labeling & packaging machines, also include medical blister packagings and injection madical devices.

With a team of experienced engineers and technicians, Suzhou Lingyao Intelligent Equipment Co., Ltd. provides customized solutions to meet the specific requirements of its customers. The company also offers excellent after-sales service and technical support to ensure customer satisfaction.

Overall, Suzhou Lingyao Intelligent Equipment Co., Ltd. is known for its commitment to quality, innovation, and customer service in the intelligent equipment industry.