Fully automatic CIP system ensures the hygiene and safety of food processing equipment, automatic operation, and more convenient use

Fully automatic CIP system ensures the hygiene and safety of food processing equipment, automatic operation, and more convenient use

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CIP systems are essential in industries like food & beverage, pharmaceuticals, and chemicals, ensuring hygiene, improving efficiency, and reducing operational costs. Here are the key benefits:

1. Advantages of an Automated CIP System
Fully Automated Operation – PLC-controlled system reduces manual intervention and human errors.
Programmable Cleaning Cycles – Customizable cleaning programs for different equipment and contamination levels.
Real-Time Monitoring – Integrated sensors track temperature, pressure, flow rate, pH, and conductivity.
Energy and Resource Efficiency – Optimized use of water, energy, and cleaning agents to minimize waste.
Data Logging & Traceability – Meets GMP, HACCP, FDA standards, ensuring compliance and audit readiness.
Enhanced Safety – Reduces human exposure to hazardous cleaning chemicals.

Pictures of CIP System

Technical parameters of CIP system

2. Automated CIP System Cleaning Process
·Pre-Rinse – Removes initial residues using water.
·Alkaline Wash – Uses alkaline detergents (e.g., NaOH) to break down fats, proteins, and organic contaminants.
·Intermediate Rinse – Flushes out alkali residues to prevent chemical reactions.
·Acid Wash (Optional) – Uses acidic cleaning agents (e.g., HNO₃) to eliminate mineral deposits and scale.
·Sanitization – Hot water or disinfectants (e.g., peracetic acid) kill bacteria and microorganisms.
·Final Rinse – Uses purified or deionized water to remove all residues and ensure cleanliness.

3. Key Components of an Automated CIP System
PLC-Based Control System – Pre-programmed cleaning sequences for automation.
Human-Machine Interface (HMI) – Touchscreen interface for real-time monitoring and operation.
Pumps and Flow Control – Ensures stable liquid circulation for thorough cleaning.
Sensors and detection units for CIP systems - monitor temperature, flow rate and chemical concentration for optimal performance.
Heating System – Controls cleaning fluid temperature for enhanced cleaning efficiency.
Cleaning Solution Recovery System – Filters and reuses cleaning fluids, reducing operational costs.

4.Application and industry of CIP system
Food & Beverage – Dairy, beer, soft drinks, juice production lines.
Pharmaceutical & Biotechnology – Sterile manufacturing, bioreactors, vaccine, and injectable production.
Chemical & Cosmetics – Fine chemicals, personal care product manufacturing.
The Automated CIP System enhances cleaning efficiency, ensures hygiene compliance, and reduces operational costs, making it an essential solution for modern industrial production.

KUNSHAN YGT IMP.&EXP. CO.,LTD is a innovative, learning and technical international company.(together with Kunshan Yiyanghe Machinery Co.,ltd as manufacture). With enhanced creativity, YGT has tackled many technical problems. Built close cooperation between many food machinery manufacturer as well as outstanding packing and consumable material companies. Communication played an important role throughout the whole growth of YGT. Thanks to research and development institutions, equipment manufacturing factories and our clients, YGT won good reputation and confidence among our peers and kept upgrading and improving product performance.

YGT mainly focus on technical consulting and business service for fruit and vegetable processing equipment and packing consumable. The most optimum technology, high cost performance and superior after-sales service are specially designed for clients. Not only Africa, South-east Asia and South Africa, but also European and American clients also regard highly of YGT.

For the purpose of “creativity, learning, service”, YGT adhere to “team share , efficient cooperate, customer care ” concept, to make YGT known, familiarized and trusted by more and more people in the world.

with food processing machine and relative package two branch to provide convenient for clients demand.

-- Food Machinery Establishment and Development :

a manufacturer and supplier for fruit & vegetable processing equipment. OEM for clients custom made equipment since 2013.

We specialize in handling tropical fruits turnkey project.:

• Mango/papaya pulp production line
• Pineapple/guava juice production line
• Dilution System processing plant
• Dairy milk processing plant & machiner

Also we sell single equipment for plant assemble:

• Washing Machine & Blancher
• Crusher & Juice Extractor
• CIP&TankS(storage/blending)
• Pasteurizer/UHT sterilizer
• Aseptic filler

-- Pakcage Material Establishment and Development :

Factory was established in 2002 with the main products of aseptic bag for concentrated juice/paste, BIB and IBC bags. The company is now a leading package enterprise in China and accumulate lot long-term cooperation clients.

Main Product:
-High Standard and Alufoil Barrier aseptic bag,1-220L

-BIB bags,1-30L (aseptic,non-aseptic type)

-Kind of fitment

-Relative matched filling machine

Production:

Production in clean room (Class 100:000)

Quality Control and Innovation Environment

Certificates and Honors

ISO9000

FSSC22000

SGS

FDA Certificate