Automated Assembly Solution For Automotive Parts

Automated Assembly Solution for Automotive Parts

Automated assembly solutions for automotive parts are designed to enhance production efficiency, ensure precision, and maintain consistent quality in the manufacturing of vehicle components. These systems integrate advanced robotics, precision tooling, and intelligent control systems to handle complex assembly tasks, such as engine components, transmission systems, electrical systems, and interior/exterior parts. Below is an overview of the key features and parameters of such systems:

Key Features

1. High Precision Assembly:

   • Utilizes robotic arms with high repeatability (e.g., ±0.02mm) for accurate part placement and fastening.

   • Equipped with vision systems and sensors for real-time alignment and quality inspection.

2. Flexibility:

   • Modular design allows for quick reconfiguration to accommodate different automotive parts.

   • Compatible with various materials, including metals, plastics, and composites.

3. Scalability:

   • Can be integrated into existing production lines or expanded for higher throughput.

4. Quality Assurance:

   • In-line inspection systems detect defects such as misalignment, cracks, or missing components.

   • Data logging and traceability for compliance with automotive industry standards.

5. Efficiency:

   • Reduces cycle times and minimizes human error, leading to higher productivity.

   • Energy-efficient components and optimized workflows lower operational costs.

6. Safety:

   • Equipped with safety guards, emergency stop buttons, and collision detection systems.

   • Complies with ISO and OSHA safety standards.

Key Parameters

FAQ

1.Q: Are you trading company or manufacturer?
A: We are a manufacturer with over 10 years of production and development experience.

2.Q: What are your major products?
A: We are an assembly automation solution provider specialized in customized automatic machinery for production. For example, we provide customized asembly line, testing and packaging solutions to several electric vehicle (EV) manufacturers, such as component-level lines for battery packs, thermal management systems, steerings and so on.

3. Q: How long is your delivery time?
A: Usually 3 months is a production cycle, the specific delivery date should be arranged according to the product’s complexity and real-time production schedule. Please contact us for the latest delivery date.

4.Q: How about your price?
A: Show us your parts and we will be glad to find solutions and provide a suitable scheme, and offer the most competitive price to you.

5.Q: What is your terms of payment ?
A: 40% deposit and 60% balance payment before delivery.

6.Q: What is the package for you machine?
A: We have standard wooden case package.

7.Q: How long is the warranty?
A: Our aftersale service is one year free warranty, and life-time maintenance guaranteed.

8.Q:What partners do you work with?

A: We can both work with customer’s designated partners and propose other components partners at customer’s request. Some of our technical partners as below:

Quanstar Intelligent Controls (Shanghai) Co.,Ltd manufactures high-end equipment in the field of assembly automation. We specialize in the design and producing of customer-specific precision assembly and test automation machine such as automated stations and single piece workcells, providing customers with software and hardware integrated development solutions. We offer our solutions and equipment for various industries: automotive (including e-mobility), medical device, cosmetics, home applicance and others.

Quanstar Intelligent Controls (Shanghai) Co.,Ltd is a team consisted of over 200 specialists, including designers, programmers, mechanical engineers and knowledgeable specialists bring from decades of expericence in a variety of industries. We have our own R&D center which was awarded as the National Business Technology Center by the Council of Ecomonic and Technological Development for Shanghai in 2022.

Quanstar Intelligent Controls (Shanghai) Co.,Ltd passed ISO 9001:2015 quality system certification from SGS. Our assembly and technological lines have been supplied to leading manufacturers in China and exported to many countries including USA, Mexico, France, Germany, Italy, Netherlands, Poland and so on. We work with customers to meet all requirements and expectations including CE, UL, NR12, ART and so on.

Quanstar Intelligent Controls (Shanghai) Co.,Ltd is committed to creating value for our customers by providing the best assembly automation solutions and value added engineering services. Our inventments in new technology, global service sites and overseas processing plants will be continued to achieve win-win objectives and prove exemplary levels of service.