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Assembly automation solutions For Thermal Management System

    Buy cheap Assembly automation solutions For Thermal Management System from wholesalers
     
    Buy cheap Assembly automation solutions For Thermal Management System from wholesalers
    • Buy cheap Assembly automation solutions For Thermal Management System from wholesalers

    Assembly automation solutions For Thermal Management System

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    Brand Name : Quanstar
    Certification : ISO 9001
    Payment Terms : T/T
    Delivery Time : 120
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    Assembly automation solutions For Thermal Management System

    Assembly automation solution for Thermal Management System

    A/C system

    PTC (Power Train Cooling)

    Cooling module

    HVAC model

    Pipe Assy etc


    Thermal management integrated module assembly, testing and packaging production line

    The main processes are automatic feeding, laser marking, visual detection, auto tightening, auto press-fit, EOL test, Off-line labeling.


    CategoryParameterDescription
    Battery Thermal ManagementOptimal Temperature Range20°C to 40°C
    Cooling MethodsAir cooling, Liquid cooling, Phase Change Material (PCM)
    Heating MethodsPTC heater, Heat pump system
    Motor & Inverter Thermal ManagementOptimal Temperature RangeBelow 80°C to 100°C
    Cooling MethodsLiquid cooling, Oil cooling, Air cooling
    Heat Pump SystemCoefficient of Performance (COP)Typically 2 to 4
    Operating Temperature Range-10°C to 40°C
    Control StrategyTemperature SensorsPlaced in key areas (battery, motor, inverter) for real-time monitoring
    Control AlgorithmsAdjust cooling/heating power based on sensor feedback
    Predictive ControlAdjusts system based on driving mode, ambient temperature, and battery state
    Energy EfficiencySystem Power ConsumptionRanges from hundreds of watts to several kilowatts
    Energy OptimizationOptimizes control strategies to reduce energy consumption
    Environmental AdaptabilityLow-Temperature PerformanceEnsures quick heating of battery and motor in cold environments
    High-Temperature PerformanceEnsures efficient cooling to prevent overheating
    Integrated DesignModular DesignIntegrates thermal management for battery, motor, and inverter
    Waste Heat RecoveryUses waste heat from motor and inverter to heat the battery
    Safety & ReliabilityOverheat ProtectionReduces power or shuts down system if temperature exceeds safety thresholds
    Fault DiagnosisDetects and addresses system abnormalities
    Noise ControlFan NoiseControls noise from air cooling systems
    Pump & Compressor NoiseControls noise from liquid cooling and heat pump systems
    Cost & WeightSystem CostOptimized to reduce overall vehicle cost
    System WeightLightweight design to minimize impact on vehicle range

    Quanstar Intelligent Controls (Shanghai) Co.,Ltd. specialized in creating custom automation solutions tailored to each client's need. We have a high reutation for providing custom automated manufacturing, processing, assembling and packing solutions for all industries including:

    - Automotive

    - Electric vehicle (EV)

    - Medical

    - Healthcare

    - Industrial

    - Cosmetics

    - Commodities


    Core competencies of our manufacturing automation solutions:

    • Resistance and laser welding

    • Ultrasonic and RF Welding

    • Industrial robot integration for flexible, multi-axis problems

    • Material handling

    • Power & free linear transfer systems

    • Servo press

    • Vision inspection

    • Build to print

    • Precision machining

    • Lean cells

    • Leak testing

    • Traceability



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