Hydraulic Valve Performance Test Bench Supplier | Customizable
Solutions for Manufacturing
Description
Engineered for precision-driven hydraulic component validation, the
YT-BF/160KW-WZ test bench delivers unmatched performance for
R&D labs, OEM manufacturing, and remanufacturing facilities.
Its modular architecture supports rigorous testing of open/closed
hydraulic pumps (including motor-driven configurations) and
high-pressure valves, ensuring compliance with ISO 9001 and CE
safety directives .
Key innovations include:
- Dynamic proportional valve-driven load simulation (≤43MPa) with integrated cooling, enabling continuous stress
testing without thermal degradation .
- Closed-loop contamination control: Non-welded pipelines and anti-rust-treated 1000L hydraulic
reservoir minimize particulate ingress, extending component
lifespan .
- Real-time diagnostic HMI: Embedded hydraulic schematics and multi-parameter dashboards
simplify fault tracing, while automated report generation
streamlines ISO audit compliance .
Technical Highlights
| Power system | 160KW servo motor (1500rpm base speed, ≥4500rpm peak) with
torque-adaptive control |
| Load Capacity | Dual-bridge pump loading + shared valve circuit |
| Pressure Range | 0-43MPa (programmable via PID algorithms) |
| Data Acquisition | High-fidelity flow/pressure sensors (±0.5% FS accuracy) |
| Safety | IP54-rated enclosure with emergency stop cascades |
Competitive Differentiation
1. Mission-Critical Design
- Zero-downtime architecture: Self-monitoring predictive
maintenance protocols detect bearing wear/fluid degradation 72+
hours pre-failure .
- Multi-industry adaptability: Configurable for agricultural
hydraulics, offshore valve testing, and EV thermal management
systems .
2. Smart Testing Ecosystem
- AI-powered anomaly detection: Machine learning algorithms compare
test curves against 10,000+ OEM benchmarks to identify submicron
leaks .
- Remote OPC-UA integration: Sync real-time data with MES/ERP
platforms like SAP for batch traceability .
3. Lifecycle Cost Optimization
- 30% faster commissioning vs. welded systems due to quick-connect
fluid lines .
- 5-year mean time between overhaul (MTBO) certified by TÜV
Rheinland .
This third iteration emphasizes predictive analytics and
cross-industry compliance, positioning the YT-BF/160KW-WZ as the
backbone for next-gen hydraulic validation workflows.
