High Wear Resistance Tungsten Carbide Punch Mold Components with
0.001 mm High Precision Components
Application Field
Tungsten Carbide Header Punches are widely used in the production
of screws and other fasteners.
Product Details — Header Punches
- Surface Roughness: RZ ~ 0.2 µm / F1.0 mm/min
- Accuracy: ±0.001 mm
- Customization Range: Fully customizable. There is no standard stock for this series of
products; only non-standard orders are accepted. Please attach CAD
or 3D drawings with your inquiry. Thank you!
- Suitable Materials: Tungsten carbide and ceramics, with the following properties:
| Material | Material Properties |
|---|
| Carbide | Cemented carbide is a powder metallurgical composite made up of one
or more hard material phases (e.g., tungsten carbide) and a binding
material (e.g., cobalt). It is an extremely hard material
characterized by high wear resistance and thermal stability. It is
used in various applications that require tools or components to be
particularly wear-resistant. Although it is more difficult to
machine and has a higher material cost compared to die steel, its
service life is often several times longer. |
| Ceramic | Ceramic materials exhibit excellent high-temperature resistance and
are crucial in high-temperature applications, with continuous
operating temperatures ranging from 180 °C to over 1200 °C.
Compared to metallic materials, oxide ceramics are resistant to
chemical attacks, particularly in acidic and alkaline solutions.
Common types include alumina, zirconia, silicon carbide, and
silicon nitride ceramics. |
Header Specification
Header types are primarily classified as follows:
- JIS Screw Head
- DIN Screw Head
- ANSI Screw Head Styles
- Recess Gaging Depth (q) Controlled Phillips Punches for Flat Heads
- Pozidriv Head Styles
- Square Head Styles
- Hexagon Head Styles
- Phillips Head
- Six-Lobe Head Styles
- Slotted Styles
- Ind. Hex Washer Head
Why Choose Us
- Advanced Technology: We can quickly form complex shapes and various structures while
maintaining precision.
- Efficient Processing: Our short production cycle ensures rapid delivery in line with
the shipment schedule.
- Product Quality: We guarantee consistent quality with high accuracy, achieving
tolerances of up to ±0.003 mm.
- Confidentiality System: We implement triple confidentiality measures to protect your
information. If needed, we can sign a Non-Disclosure Agreement
(NDA) for added assurance.
- High-End and Fully Equipped: With outstanding processing capacity, multiple production lines,
advanced equipment, and professional supporting facilities, we are
well-equipped to meet your needs.
- Cost-Effective: Our reasonable design and material selection allow us to offer
competitive pricing, providing you with favorable prices for
products of the same quality level.
Kinyet is committed to the research and development of
tungsten-related materials. By continuously introducing new
technologies and investing in high-end production equipment, we can
provide mold solutions with an exceptional quality-to-price ratio,
including high precision, longer tooling life, and
cost-effectiveness. We are excited to announce our merger with
Drow, and together, we believe we will create even more outstanding
products for consumers in the future!
Quality Criteria
- Wear Resistance
- Precision
- Corrosion Resistance
- Impact Strength
- Toughness
- Modulus of Elasticity and Rigidity
- Transverse Rupture Strength, etc.
FAQ
Q1: Do you produce special punch molds or punch die components?
A: Yes, we specialize in customized mold fabrication and can
transform complex punch die concepts into reality. Our punch mold
components are designed for various demanding applications and
materials.
Q2: Do you accept low-volume sample orders? What’s your MOQ for
customization?
A: Yes, we do. For sample orders, we accept a minimum order
quantity of one piece. Please attach CAD or 3D drawings with your
inquiry. The sample lead time is 10–15 days and can be negotiated
for other special requirements.
Q3: If we want to cooperate with you, can we ensure
confidentiality?
A: Absolutely. All your information, including company details,
drawings, and purchase order specifics, will be kept confidential.
We can sign an NDA (Non-Disclosure Agreement) if you wish.
Q4: What are your payment terms?
A: We require a 30% deposit via T/T, with the remaining 70% due
before delivery. We will provide photos of the products and
packaging before you pay the balance.
Q5: What products can you purchase from us?
A: We offer carbide inserts, carbide end mills, carbide drills,
carbide boring tools, cutting tools, and customized carbide
precision molds.
