Our PC Plastic Injection Molding Rapid Prototyping service is designed to accelerate product development by producing high-quality prototypes with precise details, durability, and excellent functional performance. Using Polycarbonate (PC) material, known for its toughness, impact resistance, and transparency, we offer fast turnaround times to bring your concepts to life and validate designs before full-scale production.
Key Features
- High-Quality PC Material: We use Polycarbonate (PC), a high-performance plastic known for its excellent strength, heat resistance, optical clarity, and impact resistance. This makes it ideal for prototypes that require durability and transparency.
- Rapid Turnaround: Using advanced injection molding technology, we deliver high-quality prototypes in a fraction of the time compared to traditional molding methods—ensuring you meet critical project timelines.
- Precision & Detail: Our injection molding process ensures high-precision and excellent surface finishes, capable of capturing intricate details, even for complex geometries.
- Functional Prototypes: PC plastic’s properties—such as high strength, heat resistance, and impact resistance—make it ideal for prototypes that need to perform like the final product.
- Cost-Effective: By utilizing rapid prototyping techniques, we provide cost-effective solutions for short-run production, early testing, and design iterations.
- Small to Medium Batches: Ideal for initial product designs, functional testing, and low-volume production runs, without the cost and lead time of full-scale manufacturing.
Applications
- Product Development: Perfect for developing consumer electronics, automotive components, medical devices, and more.
- Functional Testing: Suitable for testing fit, form, and function in real-world conditions before mass production.
- Visual Prototypes: Great for producing clear or translucent prototypes that require visual clarity, such as light guides, housings, and lenses.
- Small-Batch Production: Ideal for low-volume production runs, custom parts, and specialized products for market testing or niche applications.
Advantages
- Speed: Rapid prototyping allows you to iterate designs quickly, reducing time to market and improving product development cycles.
- Durability: PC material provides excellent impact resistance, high strength, and good dimensional stability, ideal for functional testing in real-world conditions.
- Design Freedom: Our injection molding process supports intricate designs, undercuts, and complex geometries, allowing you to push the boundaries of innovation.
- Reduced Costs: Low setup costs and fast prototyping help reduce the financial risks associated with product development and design changes.
| | CNC Turning, CNC Milling, Laser Cutting, Bending, Spining, Wire Cutting, Stamping, Electric Discharge Machining (EDM), Injection Molding,3D Printing,Rapid Prototype,Moulds etc. |
| | Aluminum: 2000 series, 6000 series, 7075, 5052, etc. |
| Stainlesss steel: SUS303, SUS304, SS316, SS316L, 17-4PH, etc. |
| Steel: 1214L/1215/1045/4140/SCM440/40CrMo, etc. |
| Brass: 260, C360, H59, H60, H62, H63, H65, H68, H70, Bronze, Copper |
| Titanium: Grade F1-F5 |
| Plastic: Acetal/POM/PA/Nylon/PC/PMMA/PVC/PU/Acrylic/ABS/PTFE/PEEK etc. |
| | Anodized, Bead Blasted, Silk Screen, PVD Plating, Zinc/Nickl/Chrome/Titanium Plating, Brushing, Painting, Powder Coated, Passivation, Electrophoresis, Electro Polishing, Knurl, Laser/Etch/Engrave etc. |
| | ±0.002 ~ ±0.005mm |
| | Min Ra 0.1~3.2 |
| CERTIFICATE | ISO9001:2015,AS9100D,ISO13485:2016,ISO45001:2018,IATF16949:2016,ISO14001:2015,ROSH,CE etc. |
FAQ
1. Are you a manufacturer or a trading company?
We are a factory located in Shenzhen, China, with 20 years of rich experience,
covering 6000 square meters. Complete facilities, including 3D quality inspection equipment, ERP system and 40 machines. If necessary, we can provide you with material certificates, sample quality inspection and other reports.
2. How to get a quote?
Detailed drawings (PDF/STEP/IGS/DWG...), including quality, delivery date, materials, quality, quantity, surface treatment and other information.
3. Can I get a quotation without drawings?
Can your engineering team draw for my creativity? Of course, we are also glad to receive your samples, pictures or detailed size drafts for accurate quotation.
4. Can you provide samples before mass production?
Of course, the sample fee is necessary. If possible, it will be returned during mass production.
5. What is the delivery date?
Generally, the sample lasts for 1-2 weeks and the batch production lasts for 3-4 weeks.
6. How do you control quality?
(1) Material Inspection - Check material surfaces and approximate dimensions.
(2) First inspection of production - ensure
critical dimensions in mass production.
(3) Sampling inspection - check the quality before delivery to the warehouse.
(4) Preshipment inspection - 100% inspection by QC assistant before shipment.
7. After sales service team
If you have any problems after receiving the product, you can provide feedback through voice call, video conference, email, etc. within one month. Our team will provide you with solutions within a week.
