EPR Insulation Special Cables Black Welding Cable HOFR Sheath BS Certification

EPR Insulation Special Cables Black Welding Cable HOFR Sheath BS Certification

APPLICATION:

For the transmission of high currents from the electric welding machine to the welding tool. Suitable for flexible use under rough conditions, on assembly lines and conveyor systems, in machine tool and motor car manufacturing, ship building, for manually and automatically operated line and spot welding machines.

CONSTRUCTION
Conductor
16mm2 to 95mm2: Class 6 extra flexible copper conductor
according to BS EN 60228 (previously BS 6360)
120mm2 and above: Class 5 flexible copper conductor
Separator
PET (Polyester Tape)
Insulation
EPR (Ethylene Propylene Rubber) Type GP4 according to
BS 7655
Sheath
HOFR (Heat and Oil Resistant and Flame Retardant) Type EM5
according to BS EN 50363

CHARACTERISTICS
Voltage Rating
100V (450V for non-welding applications if suitably protected
from mechanical damage)
Temperature Rating
Flexed: -20°C to +85°C
Minimum Bending Radius
Flexed: 6 x overall diameter
Sheath Colour
Black

DIMENSIONS

Type 0361TQ - Plain Copper Conductors

CONDUCTORS
Class 6 Flexible Copper Conductors for Single Core and Multi-Core Cables

Class 5 Flexible Copper Conductors for Single Core and Multi-Core Cables

ELECTRICAL CHARACTERISTICS

Duty Cycle and Current Carrying Capacity

The current carrying capacity of a welding cable depends on the length of the duty cycle. The duty cycle is the length of time during which a loaded current passes through the cable over an operation period of 5 minutes, expressed as a percentage of that period. For example, if the current is flowing for the whole 5 minutes the duty cycle is 100%, and if the current is flowing for 1 minute the duty cycle is 20%.

As conductor temperature varies according to the time in use as well as current, ratings shown are given as a guide.

The permissible loading of the cable for duty cycles other than those shown in the table can be calculated using the following formula:

I = I₁₀₀ x √100/F

Where:

I: is the maximum permissible loading current for the required duty cycle.

I₁₀₀ : is the maximum permissible loading current for a duty cycle of 100%.

F : is the required duty cycle calculated as a percentage of the 5 minute operation period.

Typical guidance values for different welding processes are as follows:

Fully automatic welding 100%

Semi-automatic welding 65 - 85%

Manual welding 30 - 60%

Very infrequent or occasional welding 20%

Current Carrying Capacity

DE-RATING FACTORS

ABOUT CN CABLE GROUP

CN Cable Group specializes in the fields of development, design, production, sales, installation and technology service of wires and cables, accessories. We are one of the most experienced manufacturers and suppliers in the global markets.

Our Products mainly include: 500KV and below power cables, bare conductors (AAC, ACSR, ACAR, AAAC, galvanized steel wires, etc.), ABC cables, mining cables, rubber cables, computer cables, telephone cables, control cables, instrument cables, fiber cables, building wires, flat cables, silicon cables, environmental protection cables, cable accessories, etc. The above products had passed the management system certificate of ISO 9001:2015 and ISO 14001:2015 and ISO18001:2007, CE certificate and IEC certificate, etc.

There are large quantities of skilled workers (more than 300 persons) in the factory. Most of them have rich experiences in the field of cable manufacturing, engineering technology, and enterprise management. More than 40 persons are of senior professional and technical personnel, who are the upgraded technology experts and academic technology leaders. Design and production of all of our products are strictly according to the relative standards, GB, IEC, BS, DIN, ASTM, UL, NFC, CSA, and Australian standard, etc. Our products have been exported to more than 100 countries and regions, such as USA, Canada, Brazil, Chile, Peru, South Africa, Tanzania, Kenya, Uganda, Nigeria, Togo, Middle East and Southeast Asia and other countries and regions.

In addition, our professional service team with the fastest speed, best service attitude and best service quality will continue to technical advice, technical guidance, technical training, on-site construction, etc. We will try our best to do well in everything before sales, in sales and after sales with our enthusiasm.

Quality are always the first, must be guaranteed. You are welcome for your witness.