Machine Vision Using On Dairy Label Shift And Packaging Visual
Inspection System
| System operating parameters |
| Dimensions | See the design drawings for details | Power and frequency | 220V 20A 50HZ |
| Total power | 5kw ~ 6kw | Air pressure | 0.5~0.8MPa Purify and oil-free |
| Working temperature | -20℃ ~ 60℃ | Working humidity | Below 50% relative humidity |
Inspection standards
| Item | Camera | Position | Inspect | Accuracy | Speed |
| KVIS | 1 | Front area | foreign item,label issue(scratch,printing,skewing,etc.) | 99% | 4000pcs/h |
| 4 | Inner side | black spot,filling material,stain |
| 4 | Outside |
| 1 | Bottom side |
Company profile
KEYETECH has always been committed to the application of artificial
intelligence in the field of vision technology, replacing human
eyes and brain decision with machine vision and AI reasoning
calculations, and integrating the quality detection and sorting to
industrial products in traditional manufacturing to make the
production more digitization , Intelligence, visualization, and
persistence. Also greatly improves the efficiency and accuracy of
industrial detection, and enhances the intelligent level of the
manufacturing industry.
Inspection principle
Our company's design plan uses 10 sets of high-resolution
industrial cameras and high-performance strobe light sources to
conduct a full range of visual inspections for the appearance
defects of plastic cup lid products.The detection speed is 4000
pieces per hour, and the equipment can operate 7*24 hours a day,
and the unqualified products can be automatically eliminated
online.
The whole set of testing equipment includes mechanical parts,
visual electronic hardware and testing system software. The
entrance and exit of the testing machine can be integrated with the
on-site conveyor line (specific docking
Please refer to the design drawings for details), and can connect
upstream and downstream production equipment (such as electrostatic
dust removal, disinfection and other production line equipment)
according to the specific production needs of customers.
Inspection results
Due to the complex structural features of the product, in the
actual detection application, there may be a very small range of
gaps in the junction area of the plane lens imaging and the
structural overlapping area.
Detection blind area, the image acquisition is not within the range
of this blind area, so it cannot be effectively detected.
in conclusion:
- It adopts the form of adsorption transportation + integral cavity
detection, the structure is mature and stable, and the detection
speed is 4000 pieces/hour, which meets the requirements of
customers;
- Using AI deep learning algorithm, what you see is what you get, the
detection effect is better, and it meets customer requirements;
- The site space requires that the length of the equipment is less
than 3500mm, and the width is less than 3200mm. The reference size
of our equipment is 2150*870*1670mm, which meets customer
requirements;
- Using several camera schemes, your company can decide based on
product quality requirements and input-output ratio.
After-sale service
The company has a complete technical service team and rapid
response mechanism, and has dedicated service specialists for each
customer, who can receive technical consultation and fault reports
from customers at any time. And to ensure rapid response to
customer emergencies, to ensure that customers receive satisfactory
service.During the epidemic or due to special reasons, when
after-sales engineers are unable to reach the site, the service
center can remotely adjust customer equipment for troubleshooting
and technical consultation.
After the equipment arrives at the customer site, the after-sales
engineer arrives in time to carry out equipment installation,
commissioning, and operation training. The product quality of the
whole machine is traceable, and the quality warranty period is 1
year from the date of acceptance. In the event of non-human faults
during the warranty period, after-sales engineers will quickly
arrive at the site or provide remote guidance for free maintenance.
