PRMCAS -Automate in A Better Way-
Precise and Reliable Motion Control Automation Solutions
More than 15-years industrial Motion Control Experiences
PLF090-L1 1-stage RATIO 3 to 10 High Quality Spur Gear Planetary
Gearbox For CNCs And Various Industrial Automation Applications
1. Products Overview
Kaifull PRMCAS Spur Gear Planetary Gearbox Applications
Machinery manufacturing: Planetary reducer can be used to drive various rotor components on
the machine tools, such as lathes, milling machines, grinding
machines, etc.
Packaging machinery: Planetary reducer can be used to drive various packaging equipment
such as sealing machines, filling machines, labeling machines, and
marking machines to achieve efficient and accurate packaging
movements.
Textile machinery: Planetary reducer can be used for transmission of textile
production equipment such as weaving machines, rolling machines,
printing and dyeing machines to improve production efficiency and
product quality.
Printing machinery: Planetary reducer can be used for transmission of printing
equipment such as plastic printers, flat printing machines, soft
printers, etc., to achieve precise and fast printing processes.
The field of aerospace: Planetary reducer can be used as high precision, high performance,
high reliability forces, which are widely used in aircraft,
missiles, satellites, aerospace fields.
Automotive industry: Planetary reducer can be used in the transmission of gearboxes,
engines, hub reducers, power transmission, clutch and other
components of the automotive industry to improve the power and fuel
economy of automobiles.
The field of petrochemical industry: Planetary reducer can be applied to petroleum, chemical industry
and other fields. In the process of natural gas, chemical
production, it is used as a driver equipment.
Medical equipment: Planetary reducer can be used for transmission of medical
equipment such as X -ray machines, CT machines, and nuclear
magnetic resonance to ensure the stability and accuracy of medical
equipment.
Metallurgical machinery: Planetary reducer can be used for the transmission of
metallurgical production equipment such as rolling machines and
casting machines to improve production efficiency and product
quality.
Various industrial robots: Planetary reducer can be used for the transmission and execution
agencies of various industrial robots to improve the accuracy and
execution efficiency of robots.
Kaifull Prmcas Planetary Gear Reducer Features and Advantages
Rich specifications
The planetary deceleration machine is rich in specifications and
provides a flexible and diverse choice for the power transmission
system.
Planetary reducer has various designs of the input speed, output
speed, output torque, and motion inertia, which provides a flexible
and diverse choice for equipment design.
Multi-speed ratio, long service life
For the same load capacity, the planetary decelerator has a longer
service life than a traditional reducer.
They have a variety of speed reduction ratios to meet the specific
requirements of applications.
Small volume and light weight
For Kaifull PRMCAS planetary gearboxes, the highest quality
material is used, so the rigidity, accuracy and durability of the
gear, the power density, and power density are greatly improved
than traditional materials, making the overall volume of the
decelerator smaller and lighter, so the energy conversion
efficiency is higher. At the same time, the overall volume and
weight of the equipment can also be smaller.
High transmission efficiency
Planetary reducer can be as high as 98%in terms of efficiency. The
main reason for this high efficiency is that its design is used by
multiple star wheels to achieve efficient transmission. At this
high efficiency, the original power of the equipment can be the
original power of the equipment. The loss of mechanical energy loss
is reduced a lot, and the fault tolerance rate is low and
efficient.
High accuracy
Due to the large contact area of the planetary gear speed reducer
and the number of gear wheels, the accuracy is high, which can meet
the high-precision transmission requirements. At the same time,
high-quality materials are used to make the accuracy stable running
time. For example, it is very suitable for equipment such as
machine tool machinery and spraying machinery to require
high-precision requirements, because the arc score of precision
planet reducer can reach 0.05 points, which can meet users with
high requirements for high requirements for accuracy.
Naming Rules
2. Technical Specifications
If you need other performance specifications, kindly contact us any
time by sales@zionkaifull.com, or whatsapp +8618682160096.
| Matched Motors | Servo motor: 400W, 750W,
Stepper motor: Nema 34 flange size 86mm |
| Reduction Ratios | 3:1 | 4:1 | 5:1 | 7:1 | 10:1 |
| Backlash (arcmin) | <8arcmin |
| Rated Input Speed (rpm) | 3000 |
| Max. Input Speed (rpm) | 6000 |
| Rated Outout Torque (N.m) | 60 | 86 | 94.5 | 64 | 39.5 |
| Max. Output Torque (N.m) | 120 | 172 | 189 | 128 | 79 |
| Rotor Inertia (Kgcm2) | 0.4 | 0.309 | 0.291 | 0.285 | 0.283 |
| Max. Radical Force (N.m) | 1020 |
| Max. Axial Force (N.m) | 850 |
| Average Lifetime (hours) | >20000 |
| Noise Level (dB) | 65 |
| IP Grade | IP65 |
| Lubrication | Long-term Grease |
| Efficiency | 97% |
| Weight (Kg) | 3.15 |
| Shaft Adaptor | Available |
Technical specifications of more models of PLF060 to PLF120 Series
| | PLE060 | PLE080 | PLE090 | PLE120 | PLE160 | | |
| Model | Unit | PLF060 | PLF080 | PLF090 | PLF120 | PLF160 | Ratio | Stage |
| Rated output torque | N*m | 16.5 | 60 | 60 | 148 | 310 | 3 | 1 |
| 27 | 86 | 86 | 222 | 605 | 4 |
| 27 | 94.5 | 94.5 | 235 | 420 | 5 |
| 19.5 | 64 | 64 | 158 | (270) | 7(8) |
| 8.5 | 39.5 | 39.5 | 93 | - | 10 |
| | 96 | 96 | 250 | 680 | 12 |
| | 96 | 96 | 250 | - | 15 | 2 |
| 30 | 96 | 96 | 250 | 680 | 16 |
| 30 | 96 | 96 | 250 | 680 | 20 |
| 33 | 105.5 | 105.5 | 264 | 460 | 25 |
| 30 | 96 | 96 | 250 | (680) | 28(32) |
| 33 | 105.5 | 105.5 | 364 | - | 35 |
| 30 | 96 | 96 | 250 | 460 | 40 |
| 33 | 105.5 | 105.5 | 364 | (310) | 50(64) |
| 21.5 | 71.5 | 71.5 | 177 | - | 70 |
| 37.5 | 120 | 120 | 310 | 900 | 64 | 3 |
| 37.5 | 120 | 120 | 310 | 900 | 80 |
| 37.5 | 120 | 120 | 310 | 900 | 100 |
| 41.0 | 132.5 | 132.5 | 329 | 580 | 125 |
| 37.5 | 120 | 120 | 310 | (580) | 140(160) |
| 41.0 | 132.5 | 132.5 | 329 | - | 175 |
| 37.5 | 120 | 120 | 310 | 580 | 200 |
| 41.0 | 132.5 | 132.5 | 329 | (900) | 250(256) |
| 37.5 | 120 | 120 | 310 | (580) | 280(320) |
| 41.0 | 132.5 | 132.5 | 329 | (400) | 350(512) |
| Emegency stop torque | N*m | 2 times Rated output torque | |
| Norminal input speed | rmp | 3000 | 3000 | 3000 | 2000 | 2000 | | |
| Maximum input speed | rmp | 6000 | 6000 | 6000 | 3500 | 3500 | | |
| Maximum radial force | N | 170 | 1020 | 1020 | 2230 | 2200 | | |
| Maximum axial force | N | 120 | 850 | 850 | 1550 | 2300 | | |
| Efficiency | % | Single[97%] | Double[95%] | |
| Average lifetime | h | 20000 | |
| Weight | kg | 1.4 | 3.7 | 8.0 | 16 | 19 | | 1 |
| 1.6 | 4.2 | 8.9 | 18 | 25 | | 2 |
| 1.8 | 4.7 | 9.8 | 21 | 31 | | 3
|
3. Mechanical Drawings (in mm)
If you need customization of mechanical drawings, kindly contact us
anytime by sales@zionkaifull.com, or whatsapp +8618682160096.
Also if u need the mechanical drawings of a specific gearbox,
please kindly contact us also.
Note: If you find difficulty in model selection, just kindly contact us and the most proper reducer will be recommended.
More Types of Spur Gear Planetary Gearboxes Available
ble
4. High Standard Quality Management System
5. Warrenty and Services
- Warranty period is from 18months to 2 years depending on products.
- 24*7 customer technical support by email, WhatsApp, TeamViewer,
voice or video call etc.
- Remote or onsite technical training services etc.
- More services as per customer need.
6. Background Knowledge
Plenatary Gearbox Working Principles
Planetary Reducer is a widely used industrial product that can
reduce the speed of the motor and increase the output torque.
Planet reducer is usually closely combined with an inner tooth ring
on the teeth box housing. The center of the teeth box has a solar
gear driven by an external power, and the three planetary wheels
are coincided with the solar wheel. When the planetary decelerator
is an external input power driving the solar teeth, it can drive
the planetary gear rotation, the output power of the force axis,
and reduce the output speed.
In addition to the basic principles of the planetary wheel system,
the performance of the planetary deceleration is also affected by
many other factors. For example, the selection of materials, the
application of thermal treatment process, the processing accuracy
of the gear, the design of the assembly, and the design of the
lubrication system will affect the performance of the reducer.
Therefore, in order to obtain high efficiency, high stability, and
long lifetime, strict quality control needs to be implemented in
product design, manufacturing and testing etc.
