57HS130 Series 2 Phase Hybrid Stepper Motors

1. Product Overview

Step motor is a motor that converts the electrical pulse signal into the corresponding angle displacement or the line displacement. It can use the quantity and frequency of the pulse to control the rotation (rotation angle, rotation speed) in automation applications. For each of the pulse, the motor rotor rotates a angle or forward, and its output angle shift or line displacement is proportional to the input pulse, and the speed is proportional to the pulse frequency. Therefore, step motor is also called pulse motor.

In the case of non-overload, the speed of the motor and the stop position depends only on the frequency and number of the pulsed input, without being affected by the load change. That is to say, add a pulse signal to the motor, and the motor turns a step distance. The advantage of this linear relationship between pulse and angle rotation, plus that a step motor only has periodic errors without cumulative errors, make step motor widely used in automation speed, position and other control fields easily.

With the development of product research and development of technology, the performance of the step system has been even more improved. If the stepper system is not overloaded, there will be no step loss mostly nowadays, and life time very long, almost no need maintenance, which makes steppers popular and widely used in many kinds of industrial automation motion control applications.

Currently, stepper motors are widely used in the field of motion control. Below is a brief introduction to several issues that need to be noted when use hybrid stepper motors.

The torque of the stepper motor will decrease as the speed increases.

When the stepper motor rotates, the inductance of each phase winding of the motor will form a reverse electromotive force. The higher the speed, the greater the reverse electromotive force. In this case, the phase current of the motor decreases with the increase of frequency (or speed), resulting in a decrease in torque.

The stepper motor can work well at low speeds, but if it exceeds a certain speed, it may not start or there may be strong noise whistling.

The stepper motor has a technical parameter: no-load starting frequency, which is the pulse frequency at which the stepper motor can start normally under no-load conditions. If the pulse frequency is higher than this value, the motor cannot start normally and may experience step loss or rotor blockage. With load, the starting frequency should be lower. If the motor is to achieve high-speed rotation, there should be an acceleration process in the pulse frequency, that is to say the starting frequency should be lower, and then a certain acceleration should be applied to reach the desired high frequency (the motor speed should increase from low speed to high speed).

How to overcome the vibration and noise of two-phase hybrid stepper motors during low-speed operation?

The inherent drawbacks of stepper motors are high vibration and noise during low-speed rotation, which can generally be overcome by the following solutions:

A. If the stepper motor works exactly in the resonance zone, mechanical transmission such as changing the reduction ratio can avoid the resonance zone;

B. The most commonly used and convenient method is to use drivers with subdivision functions;

C. Replace with a stepper motor with a smaller step angle, such as a three-phase or five phase stepper motor.

The Applications of Kaifull PRMCAS Hybrid Stepper Motors

Mainly used in industries, aerospace, robotics, precision measurement and other fields, such as optoelectronic theodolites for tracking satellites, military instruments, communication and radar equipment, the widespread application of subdivision drive technology makes the phase number of motors not limited by step angle, bringing convenience to product design. At present, in the subdivision drive technology of stepper motors, chopping constant current drive, instrument pulse width modulation drive, and current vector constant amplitude uniform rotation drive control are adopted, greatly improving the operating accuracy of stepper motors and promoting the development of stepper motors in the direction of high-speed and precision in medium and low-power applications.

Kaifull hybrid stepper motors are currently widely used in various automation equipment and instruments such as engraving machines, laser machines, CNC machine tools, textile and clothing machinery, medical equipment, measuring equipment, electronic processing equipment, packaging machinery equipment, etc.

In the field of robotics

In the field of robotics, stepper motors are widely used to control the motion and direction of robot arms. By sending pulse signals on the motor, the robot can easily and accurately pick up or place items.

Printing assembly

In the printing and assembly industry, stepper motors achieve high-quality printing and assembly by controlling the movement of rollers, discs, and other moving parts on the printing machine.

Medical devices

In the field of medical devices, stepper motors are used to control the automated positioning and movement of surgical robots and medical equipment.

3D printing

In 3D printing technology, stepper motors can achieve complex 3D structures and shapes by controlling the movement of the print head.

Industrial automation

In the field of industrial automation, stepper motors are widely used in the control of various equipment, such as engraving machines, laser machines, CNC machine tools, textile and clothing machinery, medical equipment, measuring equipment, electronic processing equipment, packaging machinery and other automation equipment and instruments.

In summary, stepper motors have become an indispensable component in various application fields, helping various devices and machines complete complex actions through their stable motion and precise control.

2. Hybrid Stepper Motor General Technical Specifications

3. Hybrid Stepper motor Performance Datasheet

4. Mechanical Dimensions (in mm)

5. Wiring Diagram

6. Torque Speed Curves

For over 15 years, Kaifull Automation Group has been a leading provider of motion control products and solutions in the Chinese middle and high-end industrial automation market, earning a great reputation and appreciation from customers.

Our cutting-edge R&D and production technology allows us to offer a wide range of motion control and general purpose industrial automation products, such as Hybrid Steppers, Servos, Precise Positioning Systems, Electrical Cylinders, Planetary/Harmonic/Worm Gearboxes, Hybrid Linear Steppers, real Linear Motors Drives, Geared Rotary Actuators, Spindles, VFDs/Invertors, CNC Motion Controllers, etc., all with a minimum of 18 months warranty and 7*24hours technical services. We also provide automation machine solutions for various industries, such as Electronics, Medical, Packing, CNC, Laser/Plasma, Printing, Factory Automation, and New Energy. Our products cover most industrial automation applications, including electronics, professional industrial CNCs, civil CNCs (laser, plasma, machine tool cutting, engraving, milling, marking, soldering, etc.), medical, aerospace, packing, printing, new energy, auto motives, robotics, etc.

Our company's key advantages include customer-oriented product design, international R&D cooperation, strict production and quality assurance systems, long-term partnerships, fast delivery and strong services, and flexible customization.

We are currently working with customers from over 10 countries and supporting many international big brands, and we look forward to building strong partnerships with more customers or agents.