Camera Inspection System for 8.6mm Spout Cap Automated Defect
Detection
Company Profile
Anhui Keye Intelligent Technology Co., Ltd. is a Chinese national
high-tech enterprise specializing in the application of AI
technology in visual inspection industry. As a leading
manufacturer&Designer, It can provide the most advanced level
AI visual inspection equipment and the customized AI system
solutions of visual imaging, computing power, algorithm, and
automatic control software for various sub-industries.
The company was established in 2011, it has a high-level R&D
team from top domestic optical research institutes and a core
doctoral team from the USTC, covering the entire technology chain
of optics, electrics, mechanics, algorithm and software. Our
products can be applied in beverage, pharmacy, dairy, wine,
textile, new energy, agriculture and other packaging industries.
Vision System Features
| 1.AI algorithm: high stability, adapting to the environment and
background disturbance; different defect samples can be
automatically identified after training |
| 2.Dataization: Independent database, save multiple samples, analyze
non-good products, and retain history |
| 3.Multi-orientation: 360 degree comprehensive inside and outside
the samples |
| 4.High precision: detection accuracy can be high |
| 5.Modularization, can flexibly increase or decrease the detection
function according to customer actual needs |
| 6.Easy to operate: It is easy to operate and easy to maintain |
| 7.Safety: Medical grade material manufacturing, fully compliant
with medical supplies production environment |
Inspection Theory
The product is stably and orderly transmitted to the KEYE cap
vision inspection machine, and the high pixel sample images
captured are transmitted to image processing software through
customized LED light sources and HD industrial cameras. Based on
big data, AI algorithms are analyzed and compared, and the system
automatically determines defective and good products. The
corresponding pneumatic components are controlled to eliminate
defective products online, and the good products are counted and
boxed to complete product inspection.
The software will open up sample comparison standards, and
production personnel at the customer's site can control the
comparison accuracy, select the most suitable accuracy standard for
their own production situation, and thus control the defect rate.
| Camera Station | Inspection Content |
| Station1 | CAM1 used to check cap bottom defect issue |
| Station2 | CAM2 used to check top surface defect issue |
| Station3 | CAM3/4/5/6 used to check cap outer sidewall defect issue |
| CAM7 used to check step surface defect issue |
Equipment Overview
We adopt 7 sets of high pixel industrial cameras and high-performance LED
strobe light sources to conduct comprehensive defect inspection on
the appearance of bottle caps. The entire set of detection
equipment includes a cap material handling system, mechanical
transmission part, optical imaging system, visual electronic
hardware, and detection system software. The entire equipment can
be independently placed on the customer's site, The maximum
detection speed can reach 150pcs/min, the unqualified products can be automatically rejected online and
good product can be counted and packed if needed.
** Layout of the inspection system (for reference only):
