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Industrial Mvr Evaporator Zero Liquid Discharge Sugar For Starch Syrup

    Buy cheap Industrial Mvr Evaporator Zero Liquid Discharge Sugar For Starch Syrup from wholesalers
     
    Buy cheap Industrial Mvr Evaporator Zero Liquid Discharge Sugar For Starch Syrup from wholesalers
    • Buy cheap Industrial Mvr Evaporator Zero Liquid Discharge Sugar For Starch Syrup from wholesalers
    • Buy cheap Industrial Mvr Evaporator Zero Liquid Discharge Sugar For Starch Syrup from wholesalers
    • Buy cheap Industrial Mvr Evaporator Zero Liquid Discharge Sugar For Starch Syrup from wholesalers
    • Buy cheap Industrial Mvr Evaporator Zero Liquid Discharge Sugar For Starch Syrup from wholesalers

    Industrial Mvr Evaporator Zero Liquid Discharge Sugar For Starch Syrup

    Ask Lasest Price
    Brand Name : Hanpu
    Certification : ce,iso
    Price : 100000
    Delivery Time : 90days-150days
    Model Number : MVR
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    Industrial Mvr Evaporator Zero Liquid Discharge Sugar For Starch Syrup

    Industrial MVR Evaporator — Zero Liquid Discharge for Sugar & Starch Syrup
    Industrial MVR evaporator for sugar and starch syrup ZLD

    Engineer-to-order Mechanical Vapor Recompression (MVR) evaporator for sugar juice, molasses, and starch syrup concentration with integrated Zero Liquid Discharge (ZLD) options. The system recycles latent heat by mechanically recompressing secondary vapor, delivering low OPEX, stable °Bx/DS control, and minimal effluent for sustainable operation.

    Key Benefits
    • Energy Efficiency: Electric-duty MVR slashes fresh steam use after start-up.
    • Product Quality: Vacuum/low ΔT evaporation protects color, flavor, and DE; tight °Bx/solids control.
    • ZLD Readiness: Condensate polishing for reuse; concentrate routed to crystallizer/dryer for solids discharge.
    • Hygienic Design: Food-contact stainless steels, drainable layouts, optional CIP/SIP.
    • High Availability: 24/7 automatic operation with redundancy and predictive fouling monitoring.
    Process & Thermal Economy

    Secondary vapor is mechanically compressed to raise saturation temperature and reused as the heating medium. Optimized ΔT/LMTD, residence time, and circulation preserve sucrose/invert balance and DE, while enabling deep concentration for syrup finishing and ZLD schemes.

    Materials & Hygiene

    Wetted parts in SS316L/duplex (electropolish on request); sanitary connections, food-grade elastomers, sloped/drainable piping; validated CIP/SIP supporting HACCP/ISO 22000.

    Process Overview — Sugar & Starch Syrup ZLD
    Flow: clarification/filtration → MVR evaporation → condensate polishing → concentrate finishing/ZLD
    • Feed prep: clarification/filtration, pH trim, degassing to minimize color pickup and scaling.
    • MVR evaporation (vacuum): falling film/forced circulation with tight ΔT for gentle, efficient concentration.
    • Condensate polishing: filters/RO/AC to meet reuse (process/CIP) or discharge limits.
    • Finishing/ZLD: syrup to target °Bx/DS; mother liquor to crystallizer/centrifuge/dryer for solids discharge.
    • Automation: PLC/HMI recipes for crop/seasonal variability, alarm interlocks, historian, remote support.
    Key Components
    • MVR evaporator (falling film / forced circulation) with vapor–liquid separator
    • Mechanical vapor compressor (turbo/Roots) with VFD
    • Preheaters, main heater, condensers, vacuum/NCG handling
    • PLC/HMI/SCADA; instruments (T/P/flow/cond/level/°Bx or DS)
    • CIP/SIP skid; condensate polishing filters/RO; optional aroma capture
    Performance & Sizing
    ParameterTypical Range*
    OperationContinuous, 24/7
    Electric use (MVR)~15–40 kWh per ton of water evaporated (duty/CR dependent)
    Product temperatureLow-temp vacuum duty to protect color/DE and reduce inversion
    Sugar syrup (°Bx)e.g., 60–75 °Bx; tighter spec via inline °Bx/viscosity control
    Starch syrup (DS/DE)e.g., 70–85% DS; DE preserved with gentle ΔT and residence time
    Condensate qualityPolished for reuse (process/CIP) per site standards
    MaterialsSS316L/duplex; Ti/Hastelloy available for corrosives

    *Performance depends on feed composition, viscosity/fouling tendency, compression ratio, and heat-exchanger design.

    FAQ
    Can one line handle both sugar and starch syrup?

    Yes—recipe-based setpoints (ΔT, residence time, pressure) and sanitary changeover enable multi-product operation.

    How is product quality protected?

    Vacuum boiling lowers temperature; uniform thin film and tight ΔT minimize color formation and inversion/degradation.

    How does ZLD integrate?

    Condensate is polished for reuse; mother liquor proceeds to crystallization, centrifugation, and drying for solid discharge.

    Application
    Applications: sugar syrup concentration, starch syrup finishing, and ZLD condensate reuse
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