Product Description
Hexagonal rubber ceramic wear-resistant plates (rubber ceramic panels) are made of wear-resistant alumina ceramics (cylinders, hexagons,
plates) vulcanized in a wear-resistant rubber matrix, and some
rubber plates can optionally be backed with steel.
Alumina ceramic liners provide extraordinary wear resistance, while
the elastic properties of rubber effectively dampen impact forces
that could crack the ceramic. The rubber also helps to greatly
reduce the vibration, sound, and impact shock from hitting rocks.
Hexagon rubber ceramic panels as an excellent impact and wear-resistant material, and rubber
ceramic lining is suitable for feeders, chutes, silos, transfer
points, conveying systems, screen feed plates, mill discharge
chutes, and silos wait.
Rubber ceramic panels are mainly used in coal-fired power plants, cement plants, blast
furnace plants, and many other industries that require high-impact
and wear-resistant surfaces.
Alumina ceramic technical parameters
| Items | Specifications |
| Al2O3% | ≥92% |
| Fe2O3% | ≤0.20% |
| Mohs' hardness | 9 |
| Water Absorption (%) | ≤0.02 |
| Density(g/cm3) | ≥3.60 |
| Abrasion(%) | ≤0.02 |
Rubber technical parameters
| Items | Specifications |
| Pull apart strength | ≥12MPa |
| Pull apart prolongation | 250％ |
| Shore hardness | 55 65 |
| Permanent deform | ≤24％ |
| The shared stress between the ceramic and rubber | ≥3.0MPa |
| Temperature resistance | ≤100℃ |
| The aging life of rubber | ≥15 years |
Ceramic Size
| Specification(mm) | Length(mm) | Width(mm) | Thickness(mm) | Remark |
| 10X10 | 10 | 10 | 3-6 | Quadrilateral |
| 17.5X17.5 | 17.5 | 17.5 | 3-16 |
| 20X20 | 20 | 20 | 3-18 |
| 24X24 | 24 | 24 | 4-10 |
| 27X27 | 27 | 27 | 5-18 |
| 38X38 | 38 | 38 | 5-18 |
| 39X39 | 39 | 39 | 6-18 |
| 50X50 | 50 | 50 | 5-16 |
| AF19.5 | side length=11.5mm | 3-18 | Hexagon |
| AF20 | side length=12mm | 3-18 |
| AF21 | side length=12.5mm | 3-18 |
| AF40 | side length= 23mm | | 8-35 |
| 20X20 | 20 | 20 | 4+1 | Convex point |
| 20X20 | 20 | 20 | 5+1 |
| 20X20 | 20 | 20 | 6+1 |
| 20X20 | 20 | 20 | 7+1 |
Features
Ceramic wear plates are widely used in industries that require
wear-resistant materials, such as cement plants, and steel mills.
The main purpose of wear-resistant materials is to protect the
surface of machines and equipment from wear and tear, thereby
extending their lifespan and reducing maintenance costs. In recent
years, ceramic wear plates have become increasingly popular due to
their exceptional properties.
One of the critical advantages of ceramic wear plates is their wear
resistance. A ceramic wear plate is made from alumina corundum
ceramics, which is much harder than traditional materials such as
steel or iron. The hardness of alumina corundum ceramics can reach
above HRA85, which means that they are exceptionally resistant to
wear and tear. The wear resistance of ceramic wear plates is 271.5
times that of manganese steel, which is one of the most durable
materials used in industrial
Another advantage of ceramic wear plates is their impact
resistance. The toughened ceramic formula ensures that the ceramics
are not easily breakable, and the unique spherical design and
high-quality buffer layer can resist the impact of large materials.
Ceramic wear plates come in various shapes and sizes, suitable for
different types of industrial applications.
One of the challenges that industries face is finding materials
that can operate under high temperatures. Ceramic wear plates are
known for their high-temperature tolerance, as they can operate at
0℃-250℃ for a long time without losing their properties. This critical
feature makes them ideal for use in industries that operate in
harsh environmental conditions.
Finally, ceramic wear plates are also resistant to acid and alkali,
making them a suitable choice for industries that use chemicals and
corrosive materials. The acid and alkali resistance feature means
that these materials will not corrode, rust, or degrade due to
exposure to harsh chemicals, increasing their lifespan and reducing
maintenance costs.
In conclusion, ceramic wear plates are exceptional materials that
offer numerous benefits to industries that require wear-resistant
materials. The wear resistance, impact resistance, high-temperature
tolerance, and acid and alkali resistance make them the perfect
choice for industrial applications that require durable materials.
Investing in these materials will save time and money by extending
the lifespan of machines and equipment while reducing maintenance
costs.
Application
A ceramic rubber wear-resistant plate is a very high-quality
composite plate with extremely strong wear resistance. Its main
feature is that it is vulcanized with alumina ceramic
cylinders/ceramic tiles and elastic rubber bases. This kind of
plate can effectively remove impurities in commodity materials,
solve the traditional wear problem, and greatly improve production
efficiency.
For some industries that require high-impact and wear-resistant
surfaces, such as coal-fired power plants, cement plants, blast
furnace plants, etc., ceramic rubber wear-resistant plates are
indispensable wear-resistant materials. Thanks to the ceramic
cylinders and ceramic tiles, this panel is extremely wear-resistant
and can withstand a lot of impact without leaving marks and wear
marks. At the same time, the bottom of the board is made of elastic
rubber, which effectively reduces vibration and noise, making the
working environment more quiet and comfortable.
Ceramic rubber wear-resistant plates are also suitable for various
feeders, chutes, silos, transfer points, conveying systems, sieve
feed plates, mill discharge chutes, silos, and other fields. It
plays a very important role in various complex production and
processing environments. In these industries, ceramic rubber
wear-resistant plates have become an indispensable high-quality
product, which can help enterprises to better complete production
tasks and improve the economic benefits of enterprises.
In short, the ceramic rubber wear-resistant plate is a very
high-quality composite plate with strong wear resistance, which can
help enterprises to better complete production tasks and improve
the economic benefits of enterprises. With the continuous
advancement of science and technology, it is believed that ceramic
rubber wear-resistant plates can continue to develop and provide
users with better products and services.
