Gold Plating on FCEV Bipolar Plates, Hydrogen FCEV Bipolar Plates Coating Equipment

Hydrogen FCEV Industry Development

Nowadays it’s more important than ever for manufacturers to develop and find best coating solutions to achieve maximum product quality and lowest production costs, while preserving our environment. Especially in the automobile industry, which has high production costs, scientists have been looking relentlessly for alternatives to petrol, which is limited in supply and pollutes our planet. State of the art PVD Vacuum Coating Technology provides the most efficient solutions to all these crucial issues.

Royal Technology’s Solution on Hydrogen FCEV Bipolar Plates Coating

FC stack contains an array of catalyst coated membranes and stainless steel plates, called “bipolar plates”. The electrolyte membrane is the key technology, this special coating provides a low contact resistance and prevents corrosion through the fuel cell’s lifetime.

Technical Advantages

Royal Technology FCEV1213
________Bipolar Plate Coating Equipment For Hydrogen FCEV

The core technique is how to generate the electrical energy with fuel cell power modules through electrochemical reaction between hydrogen as fuel and oxygen. Scientists, engineers, professors from transportation organizations and worldwide vehicle manufactures have made thousands of tests and finally developed the proper processing.

Royal Technology has been working closely with customers in the past 5 years and successfully designed and fabricated high efficiency, commercialized and standardized sputtering deposition systems. We firmly believe that this technology will disrupt the vehicles industry.

• The FCEV1213 machine is the first batch model plant for industrial production we provided. Structure:
  Vertical orientation, octagonal structure, 2 doors opening (front and back) for easy access.
  
  Features:
• Environmentally friendly system, no hazardous waste
• Integrated, modular design
• Commercialized and standardized for industrial mass production
• Extremely efficient ion source for strong adhesion and high ionization
• Easy Operation: Touch screen + PLC control, one touch operation
• With Royal Technology’s software, process parameters can be programmed, saved and reproduced
• Special design of Carousel system for highly uniform deposition
• High productivity and stability, working 24/7 a week
• Flexible, matches various sizes of plates, for single or double sides coating
  
  Linear Ion Source device for Plasma Etching and Plasma Assisted Deposition, which has advanced performance
  1) Pre-cleaning, the plasma etching process operated in a high vacuum environment, to avoid the work pieces’ 2nd-time contamination.
  2) To enhance the adhesion between substrate and coating films
  3) Assistance Deposition during coating, improve the uniformity.
  
  

Technical Parameters

Model: FCEV1213

Chamber Height (mm): 1300

Chamber Diameter (mm): φ1200

Vacuum chamber door: 2 sets front and back open

Sputtering Cathodes Mounting Flange: 6
Ion Source Mounting Flange 1

Satellites: 24 xΦ120mm

Power: DC + Bias

Max. Effective coating height (mm): 850

Magnetic Suspension Molecular Pump: 2 x 2200L/S

Roots Pump: 1 x 1000m³/h

Rotary Vane Pump: 1 x 300m³/h

Holding Pump: 1 x 60m³/h

Substrate sizes (mm): 420 x 120 / 450 x 250 / 440 x 140/ 297 x 210 and others

Capacity: 40 ~ 80 depends on

Installation Area ( L x W x H) mm: 3000*4000*3200

Equipped with Genco balanced and unbalanced magnetron sputtering cathodes. Driven by DC power supply.

Insite

Built Time: Since 2016

Location: Shanghai China

Please contact us for your applications, we are honored to serve you with our excellent service and quality.

Shanghai Royal Technology Inc. was established in 2006, a worldwide supplier of high quality vacuum equipment with key locations around the globe. Research and Development technology are supported by specialized engineers in the United States and China. High-tech machine manufacturing facilities are located in Shanghai and our global network of service centers ensure fast customer service response in key locations.

 Shanghai Royal Technology has a strong drive for innovative design and high quality components selection, combined with an extra careful assembly process and a topnotch team of talented technicians and inventors, which enable us to offer turn-key coating solutions with high standard vacuum equipment, meeting and often exceeding Western standard. We are determined to serve the market worldwide in various industries such as:

Consumer electronics, automotive, renewable energy, architecture, Nano and bio-medical materials.

RTAS model,the arc and sputtering integrated series equipment can produce highly reflective black and bronze films specifically for high quality decorative coatings.

RTSP1200-FCEV, It is a sputtering system with PECVD process to deposit thin film on hydrogen fuel cell power modules. Fuel Cell Vehicles is the newest technology for the next generation of environmentally friendly cars. The main advantage and technological progress compared to commonly used batteries like dry cell need to undergo a recurring recharging process, but hydrogen fuel cell power modules only require Hydrogen and Oxygen reaction to generate power for driving.

RTSP1200-DPC,This coating system is exclusively used for the DPC (Direct Plating Copper) ceramic substrates process. The DPC ceramic substrates are widely used in various applications: for instance in high brightness LED to increase the longevity because of its high heat radiation performance, Semiconductor equipment, in microwave wireless communication, military electronics, various sensor substrates, aerospace, railway transportation, electricity power and much more.

RT-CsI950, Evaporation coating plant is applied to CsI film deposition for X-Ray Imaging devices. It is an advanced technique to evaporate CsI on the screen to create high quality images. The high-resolution performance allows this application to be extremely efficient and disruptive in the medical instrument, nuclear energy industry, security checking and inspection, high energy physics subjects and more.

Shanghai Royal Technology also successfully designed and developed Cube and Cylinder model large size Aluminum Vacuum Metalizing System which is used for Automotive Logo Board Coating.

     Live Locally, Think Globally is our Vision. We live our day to day business by the concept of “Integrity and Solidarity”, always striving for innovation to achieve win-win situations in our ecosystem of worldwide partners. As pioneers in the Vacuum Coating Equipment Industry, we never relied on previous accomplishments, but we continuously tried to explore the ever changing world of the Vacuum Coating Industry to always create optimal economic, social and environmental benefits for our customers.

ROYAL TECHNOLOGY'S CULTURE

ROYAL's Vision:  to be the worldwide famous brand supplier of providing total solutions to customers requirement.

ROYAL' Mission: protects the environment, saves our blue planet ; to improve labors tough working environment, enhance work efficiency, completely help owners to reduce production cost.

ROYAL's Philosophy: human-oriented, honest, innovative and make the greatest contribution to society.

ROYAL's Value: innovation, advanced technology’s R&D, serving China and worldwide's manufacturing industries.

ROYAL's Service: ONE-STOP service, with excellent technology and products, professional dedication to serve our customers.