Manual Video Coordinate Measuring System With Marble Base LED
Illumination
Mechanism and Application Characteristics of Coordinate measuring
machine:
1. Construction of the instrument:
Designed with workbench of a marble panel base and cantilever-type
mechanism, the instrument is characterized by steady accuracy, good
adaptability to working environment, simple, strong, non-deformable
and good-looking body structure, and ergonomically designed
operating mechanism, and meanwhile is equipped with powerful
measuring software and is easy to operate.
2. Movement of Mechanism:
With tri-axial manual control mode, this measuring instrument is
equipped with high-accuracy polished rod, FUSHUO high-accuracy
guide rail, and meanwhile coupled with professional Aocheng
measuring software for measuring.
3. Merits with the non-contact auto-measuring instrument:
This instrument can avoid human error of the “Object Work Piece” as
caused by manual measuring, and can as well avoid secondary damage
caused to “Object Work Piece” by manual measuring, with ensured
mass stability and criteria consistency of the object work piece.
This instrument can enhance multi-fold the detecting efficiency in
the production process, identify the defects and control over
non-yields beforehand in production process, and can meanwhile help
lower part of the costs spent on manual detection, and increase the
timeliness of product delivery.
4. Applicable scope:
this measuring instrument can be used for dimensional accuracy
measurement of various molds, aircraft, automobile, mobile phone,
computer, metals and hardware, plastics, electronics, die-cutting,
screen printing and stencil, LCP film, PCB board, FPC, LCDTFT,
glass cover-plate, TP, and frame of ultra-large LCD, as well as for
auxiliary measurements such as 2D and 3D measuring as needed in
reverse engineering, graphic R&D, design, plotting and editing,
and laboratory, etc.
5. Main functional configurations of instrument:
this instrument is used in with dedicated Aocheng image measuring
software, high-definition color 650TV CCD, high resolution of
0.7–4.5 folds (special high-definition zoom and fixed-focus screen
optical lens), dedicated computer, LCD, keyboard, mouse (optional) and digital measurement.
6. Overall Merits:
A. Suitable for measuring applications of multi-variety, complex
dimensions and demanding measuring accuracy, with even easy and
quick measuring efficacy and enhanced measuring efficiency.
B. The instrument has the following merits with regard to image
processing: automatic burrs skip-over, auto generating measurement
reports and results statistics, and open for linking to printers,
etc., suitable for wide industry applications.
7. Saving cost:
This instrument can achieve multiple functions on the same set of
equipment, resulting in saved user costs for repeated purchasing of
measurement devices as well as saved labor costs and equipment
occupation space. It can meet the needs of user enterprises for
greater development in the future and the demand for rapid
expansion of product testing to lay sound foundation for users’
quality assurance.
Technical parameters
Paramter and Model | AQC430 |
Workbench | Platfom size(mm) | 560X460 |
Glass table size(mm) | 450X350 |
Load-bearing weight(kg) | 20 |
Travel | X axis(mm) | 400 |
Y axis(mm) | 300 |
Z axis(mm) | 200 |
Image and measurement system | Display resolution(mm) | 1/0.5(Optional) |
Instrument precision(um) | (3+L/200)um |
Imaging system(CCD) | HD color 650TV |
Zoom objective(X) | Zoom objective 0.7~4.5X |
Total video magnification(x) | 30~190X |
Working distance(mm) | 96mm |
Light source | LED programmable partiton light source(Coaxial light source
optional) |
Outline dimension(mm) | 880X760X970 |
Weight(kg) | 300kg |
Power supply | 220V AC 50Hz |
Configuration List:
Sequence number | Name | Unit | Quantity |
1 | Main body | PCS | 1 |
2 | Instrument table | PCS | 1 |
3 | AUSKY software | PCS | 1 |
4 | video card | PCS | 1 |
5 | Dongle | PCS | 1 |
6 | Computer | PCS | 1 |
7 | Liquid crystal display | PCS | 1 |
8 | Aocheng optical calibration block | PCS | 1 |
9 | Keyboard and mouse | PCS | 1 |
10 | Specification warranty card certificate | PCS | 1 |
Introduction to the software functions:
Software interface
A. Multiple measuring methods, including auto edge-tracing, auto
sectional edge-tracing, mouse on-screen point fetch, crossline
pointing, proximity pointing, contrast and pinnacle pointing,
contour pointing, probe pointing, laser pointing, and etc.
B. Powerful edge-tracing algorithm ensures sampling point accuracy
and automatic pixel correction on sampling stability,
where, one stroke will enable automatic pixel correction, needless
to shift frequently.
C. Element construction
Element structure technique, offers multiple methods, such as
shifting, rotating, extracting, combining, paralleling,
plumbing, mirroring, symmetry, intersecting, tangentially
structured elements; Element structure will enable user to
tackle some elements hard to measure, and consequently resulting in
increased working efficiency; The compositional
process is to select elements for compositional involvement, select
the result element, clear and simple. Options for
composition methods available in form of illustration
D. Ample report functions
E. Red out-of-tolerance warning
In case of out-of-tolerance of the measuring result, the specific
element and item of element can be displayed, and the
derived EXCEL may the same prompt which item is out of the
tolerance.
F. Ample functions of the image window
Can display magnification ratio and scale, and can do simple
distance and angle measuring
G. Ample functions of coordinate system
Can establish multiple coordinate systems on the basis of the
actual circumstance, can switch flexibly data under all
coordinate systems, can achieve conveniently switchover between
straight angle coordinate system and polar coordinate
system, can achieve the save and call-out of different coordinate
system, and can display different modes of coordinate system.
H. Convenient program editing and modifying
Enable to modify conveniently light source data, kinetic data,
focusing data, program location, measuring height, and
etc., as well as can replace existing elements with new elements.
I Ample tolerance functions
Multiple calculations of size and geometric tolerance available;
Allowable for calculating 2D and 3D tolerance, e.g,
geometric tolerance as roundness, cylindricity, linearity,
planeness, etc., as well as tolerances as location, parallelism,
verticality, tilt, concentricity, pulsation, etc.
J. Map navigation, scanning and contour tracking software provides
powerful navigation functions
Can scan whole map by assigning a starting point and finishing
point, and can also import the pictures taken by external
sensors for navigation; The scanning function can be used in
reversing function, can designate starting point and
finishing point of the scanning, and special design algorithm;
allow to increase scanning accuracy and practicality
through filtering impurities; allow to track open or closed
graphics to have contour tracking, so as to obtain desired
contour. Can set number of scanning point, on contour, and software
can automatically calculate scanning spacing.
K. Powerful tagging function
Available in multiple tagging types, for example, tagging of
Distance, Angle, X Distance, Y Distance, Radius, Diameter,
Arc Length, and etc., allows to change position after tagging is
finished, as well as to automatically tag user, that will
remain after program is over.
L. Probe measuring
Powerful functions of software probe measuring enable to character
2D & 3D elements such as height, plane, cylinder,
cone, sphere, ring, etc., and support multiple methods for
establishing 3D coordinates system, with rapid and efficient
programming.
M. Composite measuring of probe and image
Composite measuring by complementing probe with image optical
system achieves multi-purpose measuring of image
and probe.
N. Workpiece array and array macro function
Such function is applied in automatic image measuring instrument.
When a bunch of identical workpieces are placed and
literally equally spaced on one measure fixture, measure one of the
workpieces at first, before measure all the
workpieces on the measure fixture. This will not only save the time
for edge-tracing measuring, but also simplify the
user program.
O. Laser measuring
Laser measuring sees an increasing popularity in imaging device
measuring. Our software is also improved and
optimized responding to the measuring call. We herein introduce as
below:
