Automatic PLC Control Carbonated Drink Balanced Pressure Filling
Machine
Description
This machine is washing, filling and capping 3-in-1,This machine is
suitable for all kinds of bottle types. It adopts suspension air
conveyor. When change the bottle,It only needs to adjust the
conveying width, which is more efficient and labor-saving. This
machine adopts isobaric filling type, which is faster and more
stable. The machine adopts advanced PLC programming control system,
and the electrical components adopt internationally renowned
brands. The design of the whole machine is scientific and
reasonable, with high output and low failure rate.
Main machine: CO2 Mixing machine
It is designed and made for improving the proportion of water,
syrup and carbon dioxide, it adopts carbon dioxide reflux
deoxidization, which not only saves carbon dioxide, but also
achieves the purpose of deoxidization. It has the advantages of
coordinated movement, beautiful appearance, convenient cleaning and
high automation, and is suitable for mixing various types of
beverages. Such as soda, fruit juice drinks, cola and other drinks.
General information
1, Water treatment system: Booster pump - Pre treatment - Reverse osmosis - Sterilizing
machine - Pure water storage tank
2, Carboanted energy drink production line: Sugar metling system -
Mixing system - Homogenizer system - CO2 mixing system
3, Beverage Filling system: Monoblock washing-filling-capping machine - Air conveyor & Belt conveyor - Light checker
4, Bottled beverage packing system: Labeling machine - Packing machine - Date printer
5, Warming tunnel
NOTE: the final list will be customize basing on:
1, the real bottles and caps
2, the production capacity per hour
3, labeling manner
4, packing manner
Flow Chart
A) Bottle production line PET Resin --Injection moulding machine
-Botlte blowing machine --PET bottle
B) Water treatment system Raw water--Pump--Silica sand
filter--Carbon filter--Water softner--Reverse Osmosis -UV
sterilizer-Ozone generator--Finished water tank
C) Filling&Packing part Bottle unscrambler--Air
conveyor--Washing,filling,capping 3in1 machine--Light checker--Blow
dryer--Dater printer--Lableing machine --Packing machine -Stock
Video link for ref
Configurations
| Item | Parts Name | Brand | Brand |
| 1 | PLC | SIEMENS | Germany |
| 2 | Inverter |
| 3 | Touch Screen |
| 4 | Switch |
| 5 | Contactor |
| 6 | Relayer |
| 7 | Solenoid Valve | AIRTAC | Taiwan |
| 8 | Drive motor | FEITUO | Swiss |
| 9 | Reducer | CNP | China |
| 10 | Water Pump | SKF | China |
| 11 | Main Bearing | AUTONICS | Sweden |
| 12 | Sensor | AIRTAC | Korea |
| 13 | Air component | ABB | Taiwan |
Technical specification
| Model | DCGF14-12-5 | DCGF18-18-6 | DCGF24-24-8 | DCGF32-32-10 | DCGF40-40-12 |
| Capacity(500ml/bottle/h) | 1000-3000 | 3000-6000 | 6000-8000 | 8000-10000 | 10000-15000 |
| Filling precision | ≤+5mm(liquid level) |
| Filling pressure(Mpa) | 0.15-0.35 |
| Filling temperature(ºC) | 0-5 | | | | |
| Total power | 4.5 | 5 | 6 | 8 | 9.5 |
| Weight(kg) | 2400 | 3000 | 4000 | 5800 | 7000 |
| Overall dimensions(mm) | 2200*1650*2200 | 2550*1750*2200 | 2880*2000*2200 | 3780*2200*2200 | 4050*2450*2200 |
Characters
1, Machine Material
- Juice touch parts are stainless steel 304 or 316L
- Frame material is stainless steel 304, the thickness is 1.5mm
- The machine table is carbon steel, we add more poles under the
table
- Bushes are changed to imported brand which is free lubricate
- All parts are manufactured in more precise
2, Machine structure
- There a return system along with the juice filling machine; once
the juice temperature is lower than 85 degrees Celsius, it will be
returned to UHT for sterilizing again
- Apply the circular tank to avoid the residual
- New type: round smooth corner, Arm controller installed on the
machine
- Monoblock high speed 3 in 1 washing - filling - capping unit
- The pump is adopted the Nanfang pump which is one of the best brand
in China
3, Each unit features
- Washing Part: The washing pipes can be changed to stainless steel
304
- Filling Part: there are several types of filling valves for carbonated drink; it
will be basing on the product performance to recommend the filling
valve;
- Capping Part: No bottle no capping
Sales Service
1, New plant planning
No matter whether you're a newcomer or a sectoral expert -- we have
the specialists who can provide the comprehensively can-do support
you need for planning a new facility in terms of not only actual
beverage production, but also filling, packaging. From begining of
investment capital calculating, plant strudcture designing, to
complete relative equipment supplying and final plant installation
and adjustment, we handle whole set solution to all your
satisfaction.
2, Factory layout design
Just give us your factory size, we will give you a perfect
warehouse layout.
3, Bottle/Label design
If you are new, if you do not have any idea about bottle and label
design. We will help you design it till you satisfy.
FAQ
Q: This is the first time I cooperate with your factory. How can I
trust you about the machine quality?
A: Before ordering the machine, we will make the offer very clear.
For example, the material thickness, the brand etc. We can have the
video call and I will show what we have in the factory;
Also you can visit us to see the machine;
Q: If the quality doesn't meet my requirment, how can you solve
this problem?
A: Before ordering the machine, we will negotiate the machine
inspection standard. Then start production; If you are not
satisfied with the quality, show us, we will re-do it before
shipping;
Q: Can I run the machines in your factory if I buy the complete
line in your factory?
A: Sure, why not. We will have the line connected and tested in our
factory before shipping even you didn't mention; We will make it
working before arriving at your factory;
Q: How can I get the machine?
A: Our company have the export license, so we can help to ship the
machine to discharge port that you are available.
Q: How can I install the machine and commissioning? Do you have the
technician to my factory?
A: We have the technician available to your factory for machine
installation and commissioning; BUT client should be responsible
for the round-way flight tickets, technicians' daily salary, local
transportation, local hotel and eating.
Detailed photo for ref
More video for ref: Video link in youtube.pdf
Contact information
Contact person: Vickie Sun
Email: sunpiu2012@gmail.com
MOB (whatsapp / wechat): 0086 13584426100
Skype: vickiesunqiu
