Turnkey Project for Complete Mineral Water Bottling Machine
Production Line
Overview
| 1. The automatic bottling 3-in-1 machine adopts rinsing, filling
and capping monoblock technology, PLC control, Touch screen, it is
mainy made of SUS304/SUS316. |
| 2. It is used for filling kinds of non-conbonated water, such as
mineral water, pure water, still water. spring water, etc. |
| 3. The capacity of automatic bottling machine we provide is in
5,000-40,000BPH, 200ml-1.5L PET bottle. |
| 4. Filling accuracy is more or less than 1%. |
| 5. We can provide the complete bottling production line from A to
Z, including bottle blowing machine, filling machine, labeling and
packing machine, palletizer, etc. turnkey project. |
Working process
►Washing machine
1.The rotary wheel is a fully SUS304 stainless steel welded
structure.
2. The machine applies unique overturning bottle clamp, which is an
innovation of our company. This bottle clamp grips bottle at neck
position, avoiding bottle mouth thread contamination caused by
rubber gripper block of a traditional bottle clamp. Made of SUS304
stainless steel, this bottle clamp is hygienic and durable.
3. The high efficiency atomizing spay nozzle installed on bottle
clamp is capable of cleaning any part of bottle inner wall, and
also saves rinsing water.
4. All sliding bushes of lifting device use Igus (Germany)
anti-corrosion maintenance free bearing.
5. The rinser is driven by driving system positioned inside machine
frame via gear transmission.
6. Transfer Starwheel
Made of stainless steel of superior quality.
Equipped with bottle jam protection device.
►Filling machine
1. Rotary wheel fully made of stainless steel SUS 304.
2. Gravity filling method.
3. Water filling valves are made of SUS316L.
4. Water filling valves are reasonably structured with accurate
filling.
5. Water filling flow can reach 200ml/s.
6. Bottles go up and down in the function of cam through elevator,
to process filling with contact to bottle-mouth.
7. Level of cylinder is controlled with float-ball.
8. Filler is driven through gears inside the machine frame.
9. Link-wheels in rinser, filler and capper are transported in
ringed support of bottle-neck
►Capping machine
Capper is the machine with highest precision, influence very much
with the stability and reliability of the filling monoblock. Our
capper features as follows:
1. Cap distributing chute is equipped with reverse cap stop and
reverse cap pick-out mechanism.
2. Cap distributing chute is equipped with a photocell switch to
stop the capper when there is no cap inside the chute.
3. The capper is equipped with inlet bottle detection switch.
4. Centrifugal way of cap arranging is adopted to reduce damage of
caps.
5. A cap inspecting system is applied to control on-off of
elevator.
Technical Parameters
| Number of working stations | rinser: 40, filler: 40, capper: 10 |
| Rated capacity | 18000 (500ml) |
| Applicable bottle | diameter 50-90mm, height 165-310mm |
| Air supply pressure | 0.7MPa |
| Air consumption | 0.8M3/min |
| Rinsing water pressure | 0.2-0.25 MPa |
| Consumption of rinsing water | 3 tons/hr |
| Way of filling | Gravity filling |
| Main motor power | 5.5 KW |
| Dimension | 4300×2930×2750 mm (L×W×H) |
| Machine weight | 7800Kg |
Welcome your inquiry !
