Automatic Online Machine Vision System for Cap Inspection & Sorting
Inspection standard
| Item | Bottle caps inspection machine | Main Material | Stainless steel |
| Weight | 500kg | Size | 4250*1650*1860mm |
| Software Algorithm | Deep Learning | Voltage | Ac220/50Hz |
| Current | 4kw | Air Pressure | 0.5-0.8Mpa |
| Transfer Method | Lossless Delivery | Detection Status | Online Real-Time Detection |
| Detection Method | High-Speed Industrial Camera | Number Of Camera | Depending on the specific situation
|
Inspection principle
Bottle caps are an important part of food and beverage packaging,
and they are also the first place where consumers come into contact
with products. The bottle cap has the function of keeping the
content product airtight, and also has the functions of anti-theft
opening and safety, so it is widely used in bottled products, so
the bottle cap is the upstream industry of food, beverage, wine,
chemical industry and pharmaceutical industry. It is a key product
of bottle container packaging.
Since bottle caps are an important part of the printing and
packaging industry, strong changes in downstream consumer market
demand will directly affect the market demand for bottle caps, and
the vigorous development of the beverage industry has higher and
higher requirements for product packaging. The quality of the cover
is very necessary.
Vision solutions
The machine vision defect detection system converts the bottle cap
into an image signal through an industrial camera, transmits it to
the image software processing system, and converts it into a
digital signal according to information such as pixel distribution
and brightness. The image software processing system performs
operations on these signals to extract the original bottle cap
image features for judgment and comparison, and provides the bottle
cap detection results in real time, correspondingly outputs ok and
ng signals, automatically saves the detection data, and realizes
intelligent detection.
The main items of inspection include: bottle cap damage detection,
bottle cap height detection, bottle mouth defect visual detection,
liquid level detection, bottle body labeling detection. Compared
with traditional manual naked eye inspection, machine vision
inspection has high precision, high efficiency, good continuity and
can generate reports.
Importance of machine vision
In order to ensure the quality of bottle caps in production, it is
necessary to do a defect detection. However, due to the limitations
of manual detection, the detection results are inconsistent and the
detection efficiency is difficult to improve. At this time, we need
machine vision to detect, and the accuracy rate far exceeds human
eye detection. At the same time, the subjective factors of the
inspectors can be excluded, and the reliability is higher.
Therefore, the replacement of human eye detection by machine vision
detection will be an inevitable trend in future development.
After-sale service
The company has a complete technical service team and rapid
response mechanism, and has dedicated service specialists for each
customer, who can receive technical consultation and fault reports
from customers at any time. And to ensure rapid response to
customer emergencies, to ensure that customers receive satisfactory
service.
During the epidemic or due to special reasons, when after-sales
engineers are unable to reach the site, the service center can
remotely adjust customer equipment for troubleshooting and
technical consultation.
