Machine Advantage
♦high speed Industrial camera & High resolution Lens,to ensure the
efficiency and effect of image capture.
♦Graphic programming, the image information generated by the
software is what you see, it’s easy to leaning how to programming.
♦The camera can automatically identify the barcode on both side of
the PCB and make the corresponding information storage, easy to
save and trace the product information.
♦SPC can be carried out which can provide data support for the
improvement of quality and process improvement
♦The machines can real-time monitoring the production line and
support offline programming and offline debugging.
♦The software can central control and manage all the AOI machines
in the workshop, remote comprehensive review all the testing
information.
♦Can concentrated collect the inspection information from all the
AOI in the production line, to facilitate the comprehensive
management of the whole workshop
Two synchronous vision systems
The machine has two synchronous vision systems, which can
automatically detect the two sides of the both sides of the PCB,
and synchronous output inspection results.
According to the actual inspection needs to choose the form of
machine working, such as the top side and bottom side inspected at
the same time, or only inspect the current side.
The mutual exclusion function of the light source can effectively
avoid the mutual interference between the upper and lower pictures
at the same time.
A/B faces data sharing:
Through the intelligent camera barcode recognition system,
automatic read the barcode on the TOP side or BOT side, the barcode
information can be selected according to requirements and can be
shared, and the data maintenance is more convenient.
Intelligent user management system
Software can be 2-Dbarcodes authentication for management, ensure
the rigor of software operation and modification.
Fault tracing: Program modifications and testers can be traced,
strengthen the operation and management of AOI program.
| CATEGORY | ITEM | SPECIFICATION |
| Recognition | Inspection | The vector image algorithms include logic operation, distance of
luminance boundary, chip tracing, OCR/OCV, luminance/color template
matching, color distance, color extraction (RGB & HSV), value-range
of luminance, offset of luminance, the minimum variation span of
luminance, etc... More than 30 kinds of the most advanced
algorithms. |
| Camera | Distal and high speed color CCD camera,Top: 5Mp, Bot: 5Mp. |
| Lens | High-resolution Industrial telecentric Lens |
| Resolution | Top: 20 um(25um/15um for option) |
| Bot: 20 um(25um/15um for option) |
| FOV | TOP Max: 48.96mm×40.96mm |
| BOT Max: 48.96mm×40.96mm |
| Lighting | Ring tower structure, high intensity RGBW flash lighting |
| Per-Image Time | 200~450ms |
| Inspection Capability | Missing, misaligned, skewed, tombstone, billboard, overturned,
polarity, wrong, damaged, insufficient, pasting open, stain |
| Inspection Item | 0201 chip (20um); 01005 chip (15um) |
| Mechanism | PCB Conveyor | Left to right(Optional, right to left) PCB fixing: bottom-up, PCB warp correction. Automatic PCB loading and unloading, Adjustable clearance,
Conforming SMEMA standard. Orbit clearance: 900±20mm |
| Conveyor Height | 900±20mm |
| Communication port | Standard SMEMA |
| PCB Size | 50×50mm -510×460mm |
| Thickness | 0.5mm – 3.0mm |
| Weight | Anti-static belt ≤3kg; Support:Custom Chain conveyor ≤10kg |
| PCB Warp Tolerance | <2mm |
| Component Clearance | Top≤50mm,Bottom≤50mm |
| Driver | AC servo,Camera moves in the directions of X/Y. |
| Orientation | <10um |
| Moving Speed | Standard:500mm/s, Max:800mm/s |
Software
| Operation System | Microsoft Windows10 |
| Characteristics | Basis on the vector calculation, the integrated use of color
extraction(Color Extraction)extraction(Luminance
Extraction)brightness and color space distance algorithm(Color
Distance),the position and shape of mount components and solder
joint positioning and accurate analysis,accuate and eliminate all
kinds of bad points |
| Operation | Graphic programming,English |
| Network | NG adaptable, check and correct PCBA defects at repair station |
| Controller | Computer | Industrial Computer, I7 CPU, Memory:32G, Harddisk:2TB |
| Display | 22 inch TFT |
| Communication | Adapt to TCP/IP and Microsoft network system |
| Central Control | Support central information control, can remote control multiple
same type AOI machines |
| Other | Air Supply | 0.5MPA.80cm³/min |
| Dimension | 135*135*170cm |
| Weight | ~1560kg |
| Power Supply | AC220V, 10%, single phase 5A 50/60HZ, power consumption 1800W |
| Working Environment E | Temperature10-40℃, humidity 30-80% RH |
