| CATEGORY | ITEM | SPECIFICATION |
| Recognition | Inspection | The vector image algorithms include logic operation, distance of
luminance boundary, chip tracing, OCR/OCV, luminance/color template
matching, color distance, color extraction (RGB & HSV), value-range
of luminance, offset of luminance, the minimum variation span of
luminance, etc... More than 30 kinds of the most advanced
algorithms. |
| Camera | Distal and high speed color CCD camera,Top: 5Mp, Bot: 5Mp. |
| Lens | High-resolution Industrial telecentric Lens |
| Resolution | Top: 20 um(25um/15um for option) |
| Bot: 20 um(25um/15um for option) |
| FOV | TOP Max: 48.96mm×40.96mm |
| BOT Max: 48.96mm×40.96mm |
| Lighting | Ring tower structure, high intensity RGBW flash lighting |
| Per-Image Time | 200~450ms |
| Inspection Capability | Missing, misaligned, skewed, tombstone, billboard, overturned,
polarity, wrong, damaged, insufficient, pasting open, stain |
| Inspection Item | 0201 chip (20um); 01005 chip (15um) |
| Mechanism | PCB Conveyor | Left to right(Optional, right to left) PCB fixing: bottom-up, PCB warp correction. Automatic PCB loading and unloading, Adjustable clearance,
Conforming SMEMA standard. Orbit clearance: 900±20mm |
| Conveyor Height | 900±20mm |
| Communication port | Standard SMEMA |
| PCB Size | 50×50mm -510×460mm |
| Thickness | 0.5mm – 3.0mm |
| Weight | Anti-static belt ≤3kg; Support:Custom Chain conveyor ≤10kg |
| PCB Warp Tolerance | <2mm |
| Component Clearance | Top≤50mm,Bottom≤50mm |
| Driver | AC servo,Camera moves in the directions of X/Y. |
| Orientation | <10um |
| Moving Speed | Standard:500mm/s, Max:800mm/s |
Software
| Operation System | Microsoft Windows10 |
| Characteristics | Basis on the vector calculation, the integrated use of color
extraction(Color Extraction)extraction(Luminance
Extraction)brightness and color space distance algorithm(Color
Distance),the position and shape of mount components and solder
joint positioning and accurate analysis,accuate and eliminate all
kinds of bad points |
| Operation | Graphic programming,English |
| Network | NG adaptable, check and correct PCBA defects at repair station |
| Controller | Computer | Industrial Computer, I7 CPU, Memory:32G, Harddisk:2TB |
| Display | 22 inch TFT |
| Communication | Adapt to TCP/IP and Microsoft network system |
| Central Control | Support central information control, can remote control multiple
same type AOI machines |
| Other | Air Supply | 0.5MPA.80cm³/min |
| Dimension | 135*135*170cm |
| Weight | ~1560kg |
| Power Supply | AC220V, 10%, single phase 5A 50/60HZ, power consumption 1800W |
| Working Environment E | Temperature10-40℃, humidity 30-80% RH |
| CATEGORY | ITEM | SPECIFICATION | |
Recognition System
|
Inspection | The vector image algorithms include logic operation, distance of
luminance boundary, chip tracing, OCR/OCV, luminance/color template
matching, color distance, color extraction(RGB & HSV), value-range
of luminance, offset of luminance, the minimum variation span of
luminance, etc... More than 30 kinds of the most advanced
algorithms. | |
| Camera | Distal high speed CCD 5M Pixel camera | |
| Lens | High-resolution telecentric Lens | |
| Resolution | 20um(15um for option) | |
| FOV | 48mm×40mm (20um) ,36×30mm(15um) | |
| Lamp-House | Ring tower structure,high intensity RGBW flash lighting | |
| 0201 Chip | <7.6ms | |
| Per-image Time | 220~450ms | |
| Paste Printing Defects | Missing, overflow, insufficient, pasting open, stain | |
| Component Defects | Missing, shift, skewed, tombstone, billboard, overturned, reversed
polarity, wrong, damaged | |
| Solder Defects | Overflow, insufficient, short solder, stain | |
| Wave Soldering Inspect | Overflow, insufficient, short, Excess Solder, solder void | |
| Inspection Items | 0201&0.4mmpitch (20um) 01005& 0.3mm pitch(15um) | |
Mechanism System | PCB Conveyor | Left to right(Optional, right to left) PCB fixing: bottom-up, PCB warp correction. Automatic PCB loading and unloading, Adjustable clearance,
Conforming SMEMA standard. Orbit clearance: 900±20mm | |
| PCB Size | 50×50mm-400×330mm | |
| PCB Thickness | 0.5mm – 5.0mm | |
| PCB Warp Tolerance | <2mm | |
| Component Clearance | TOP≤30mm, BOT≤30mm | |
| Driver | AC server, camera moves in the directions of X/Y. | |
| Orientation | <10um | |
| Moving Speed | Standard:500mm/s,Max:800mm/s | |
Soft System
| Operation System | Microsoft Windows10 | |
| Characteristic | Basis on Vector analysis algorithm, integrated variety of software
algorithms of Color Extraction, Luminance Extraction ,Color
Distance,for SMT components and the position of the solder joints ,
appearance , accurate positioning and analysis accurately eliminate
all kinds of bad points | |
| Operation | Graphic programming, English | |
| Computer | Industrial Computer, Intel four-core I7 CPU, Memory:16G, Hard disk:
2TB | |
| Display | 22 inch TFT | |
Network | Multi machine control | The operator can control multi same machines in the control
terminal | |
| Network | NG adaptable, check and correct PCBA defects at repair station | |
| Communication port | SMEMA, RS232,RJ45 | |
Other
| Air Supply | 0.5MPA.40cm³/min | |
| Machine Dimensions | 100×96×160cm | |
| Weight | ~650kg | |
| Power Supply | AC220V, 10%, single phase 5A 50/60HZ, power consumption 1000W | |
| Working Environment | Temperature10-40℃, humidity 30-80% RH | |
