The machine is integrated washing filling and capping together. It
is ideal machine to produce barrel
water. The whole machine is using stainless steel 304 shell, rust
resistant, can be cleaned easily.Main
electric parts are all branded. Air channel system use Air TAC
brand product.The machine is with
compact construction, just occupy small room, working efficiency is
high.
The machine set-up do not need plug floor screw, after case taking
off, set the machine on the flat
floor, and then adjust stand height and adjust all stand pressure
to be average. After the machine is set
up well, get in through water pipe, drain pipe and power, air
power.
Working process:
Barrel filling unit can be divided into 3 steps: washing, filling
and capping, total 16 working stations,
1, 2 disinfectant washing stations
2, 1 dripping station
3, 2 return water stations
4, 2 pure water stations
5, 1 dripping station
One side 8 stations, Both sides 16 stations
Working process as below:
1. The empty bottles enter the washing and disinfection stations
through the chain and bottle holder.
(The washing bottle passes through 8 stations) Washing process will
be divided into 4 steps:1, hot
alkali water washing 2,thimerosal washing；3,clean water
washing,4,pure water washing.Every
washing step is set to 8S,after washing,there will be 10S for
dripping. When the drive motor runs
with an empty bottle, and enters the positioning induction zone
with the sensor on the chain, the
positioning sensor switch sends a signal to stop the drive motor,
and at the same time, the rinse
bottle water pump starts to perform The flushing and disinfection
work (the flushing time is
controlled by the PLC program setting);
2. After rinsing, the rinsed empty bottles are transported by the
bottle washing drive mechanism, and
fall on the bottle pushing rack. The bottle pushing cylinder works
to push the empty bottles to the
filling position, so that the filling nozzle is aligned with the
water bottle mouth, etc. After the water is
flushed, the filling pump starts filling. (The filling time is
adjusted by the user according to needs)
3. When the filling is full, the PLC sends out a control signal,
the filling solenoid valve is closed, and the
filling is stopped. After the filling is completed, the filled
water bottle is sent to the cover of the
capping area by the next water bottle and sent to the gland Area,
the capping cylinder drives the
capping device to press the cap tightly. At this point, a wash
irrigation cycle is completed.
Parameters:
Cylinder: Air tech-Taiwan
Magnetic valve: Air tech-Taiwan
Rising pump-filling pump: Nanfang
PLC: Mitsubishi Japan
Material: SUS304
Power: 5KW
Dimension: 5000*2000*1800mm
Weight: 800kg
