Assembly Bottle Cap Vision Sorting Machine Online Camera Inspection
System
Inspection Theory
The product is stably and orderly transmitted to the KEYE vision
inspection machine, and the high pixel sample images captured are
transmitted to image processing software through customized LED
light sources and HD industrial cameras. Based on big data, AI
algorithms are analyzed and compared, and the system automatically
determines defective and good products. The corresponding pneumatic
components are controlled to eliminate defective products online,
and the good products are counted and boxed to complete product
inspection.
** The process of camera inspection system:
| Camera Station | Inspection Content |
| Station1 | CAM1 used to check cap flat side defect issue |
| Station2 | CAM2 used to check cap concave side defect issue |
| Station3 | CAM3/4/5/6 used to check cap outer sidewall defect issue |
Inspection Detail
Based on customer needs, taking into account system complexity and
feasibility, the requirements and indicators for cap appearance
inspection are as follows:
Camera Q’ty | Inspection Position | Defect Types | Accuracy | Speed |
| 6pcs | Flat side | Black spot, flash, broken, ring damaged, deformation, ovality
issue, short filling, etc. | >99% | 400-1000 pcs/min |
| Concave |
| Outer side |
Delivery Time
The production cycle of the whole machine is expected to take 9-10 weeks. If additional inspection requirements are added or more
adjustment needed, the time will be appropriately extended
accordingly. After the equipment arrives at the customer's site,
our company arranges after-sales personnel to complete installation
and adjustment at the customer's site.
After Sales Service
The seller should complete the creation and debugging of the
product basic algorithm model before the equipment is shipped, also
provide remote assistance after the equipment arrives at the
customer site; and provide buyer with the factory data and
operation manual of equipment.
Daily operation and maintenance services: Our company provides free
remote operation and maintenance online services. If you need to
upgrade inspection algorithm, provide operational assistance, etc.
Our company have regular offline training plan every year, so
domestic and foreign clients can send their engineers to
participate (at their own expense). Those who pass the exam can
obtain an industry functional skills certificate.
Others
The above solutions is strictly based on the customer's existing
sample styles and defect types and is confirmed on the basis of our
optical testing, algorithm and mechanical evaluation. If there are
new products and defect requirements in the future, please be sure
to provide us before the production date of the order (the date of
receipt of the advance payment) so that the technical team can do
second evaluation & confirmation. Once the order is produced, the
whole inspection plan will not be modified.
This plan is a technical reference provided by Anhui Keye
Intelligent Technology Co., Ltd to customers for equipment
selection, which involves some technical content of Keye Company.
Therefore, this plan cannot be forwarded, printed or published to
third parties.
