Water Cooling Induction Heating System Intelligent Digital
Induction Heating Machine
Descriptions of induction brazing machine:
Induction Heating Machine:
Induction heating equipment is widely used in metal hardware and
tools heat treatment, all kinds of hardware brazing welding,
mechanical parts and automobile and motorcycle accessories
quenching, stainless steel annealing demagnetization, heat red
through the heart and pushing the elbow and some special partly
heating, metals and alloys melting and so on.
According to the different parts, it can be local heating, internal
hole heating, or the overall heating, surface heat treatment or the
overall diathermy, the maximum temperature can up to 1500-2500 ℃.
Main Applications:
Big metal parts/bars/rods heating, quenching, hardening, annealing,
tempering, normalizing, copper brazing ,silver brazing etc.
All kinds of metallic materials' heating treatments:
Quenching/Hardening for big shafts, gears, standard bolts/rods/nuts
Surface hardening
Layer of about 2~3mm
Technical parameters of induction heating machine:
| Technical parameters |
| Item | Model | DIH-30 | DIH-40 | DIH-50 | DIH-60 |
Out Put
| Rated output power | 18 | 25 | 35 | 45 |
| Max output power | 30 | 40 | 50 | 60 |
| Duty Cycle | 100% | 100% | 100% | 100% |
| Out Put | Output Power Adjust Range | 5-100% | 5-100% | 5-100% | 5-100% |
| Frequency Range | 10~55 | 10~55 | 10~55 | 10~55 |
In Put | Input Voltage | 3*380 | 3*380 | 3*380 | 3*380 |
| Frequency | 50Hz | 50Hz | 50Hz | 50Hz |
| | | | |
Cooling | Min Flow of Cooling Water | 10L/Min | 10L/Min | 15L/Min | 15L/Min |
| The Maxi Temp of Cooling Water Inlet | Max.35℃ | Max.35℃ | Max.35℃ | Max.35℃ |
| Min/max Cooling Water pressure | 0.1-0.3 MPa | 0.1-0.3 MPa | 0.1-0.3 MPa | 0.1-0.3 MPa |
| pH of Cooling Water Quality | 7.0~9.0 | 7.0~9.0 | 7.0~9.0 | 7.0~9.0 |
| Other | Environment Temp | +5℃~+40℃ | +5℃~+40℃ | +5℃~+40℃ | +5℃~+40℃ |
| OD(L*W*H) | Main body size(mm) | 550*320*500 | 600*400*620 | 680*420*725 | 600*420*700 |
| Extension Size(mm) | 360*262*330 | 410*285*380 | 470*304*390 | 470*304*390 |
All-digital model of induction heating machine:
1. The main board improves the response speed and control precision
of the main control.
2. Wide frequency range, and the starting frequency, the highest
frequency, and the lowest frequency are adjustable.
3. Strong frequency and phase tracking capability, ensuring that
the power module always works in the ZVS or ZCS state under any
working condition, so that its working state is optimal, reducing
its own power consumption and improving the power efficiency of the
whole machine.
4. The power control is extremely precise and stable, and there is
no temperature drift like the simulator heating machine.
5. Input electrical power, voltage, current and DC voltage, output
voltage, current and other electrical analog quantities are
displayed in text form.
6. The temperature of the radiator and resonant voltage are too
high, the machine will automatically limits the power output
without stopping the machine.
7. Complete fault protection functions, such as water shortage,
overheating, input overvoltage, undervoltage, phase loss,
overcurrent, output overvoltage, short circuit, etc., all displayed
in text form.
8. Friendly human-machine interface, the customer can set the data
through the touch screen or by tapping the button.
9. Hardware isolation interface for automation easy connection and
remote control.
10. Remote communication function with RS-232/RS-485 communication
interface.
Classifications of the Induction Heating Equipment:
1. Intermediate Frequency: 500HZ-20KHZ. It is fit for diathermancy
and smelting ;
2. Ultrasonic Frequency:10KHZ-100KHZ. It can be applied widely ,
such as diathermancy, smelting and heat treatment;
3. High- Frequency:50KHZ-1MHZ.It is fit for heat treatment and
heating of the fine workpieces.
4. Ultrahigh Frequency: above 500KHZ. It is fit for heating of the
workpieces and heat treatment.
Production workshop:
