Online with Capping Machine 1881 Cap Closures Visual Inspection
System
Inspection Standards
| Model | Number of camera | Inspection scope | Inspection content | Detection precision | Accuracy | Capacity |
KY-PC | 1 set | Concave surface | Black spot (color different) | ≥0.2mm | >99% | 400-1000 pcs/min |
| Transformation | ≥1.0mm |
| Flash | ≥0.5mm |
| 4 set | Outside surface | Black spot (color different) | ≥0.2mm |
| Injection incomplete | ≥0.5mm |
| Flash | ≥0.5mm |
| 1 set | Top area | Black spot (color different) | ≥0.2mm |
Machine vision inspection product types are the mainstream
intelligent products in industrial production. The product category
recognition system is based on computer vision and pattern
recognition theory. By acquiring product images, processing and
analyzing the images, extracting characteristic parameters
reflecting the morphological structure of product varieties, and
then using the characteristic parameters to perform feature
matching on corresponding products, so as to achieve Product
category visual identity.
Product Background
Due to the enourmous speed of a closure production line and high
quality requirements, closure inspection can be a challenging task.
During production, common defects like contamination, flash, short
shots and defects at the tamper evident band might occur. Our
closure vision systems detect these defects effortlessly. In
addition, the quality inspection of our systems include many other
common and customized inspection criteria like color, cavity number
reading, print control, laser engravings, high voltage micro-hole
tests, diameter and height inspection.
No matter whether you produce standard closures or specialty caps
like sports caps or push-pull caps, we offer different solutions
for any kind of product. Even tethered caps do not present a
problem since our inspection system is already prepared for the new
EU regulation by means of special tethered cap inspection features.
Inspection Principle
The AI inspection system integrates lid feeding and handing
equipment, conveying mechanism, visual system hardware and
inspection software, and defective product rejection device. The
maximum inspection speed is about 30,000 pieces/hour, and the
equipment can achieve 7*24 It runs 24 hours a day, which greatly
improves production efficiency.
The inspection equipment is equipped with a total of 6 sets of
high-pixel industrial cameras to comprehensively detect the
appearance of defects of the product. After the system collects
sample images, the image processing software is compared with
standardized samples to determine good and defective products, and
the defective products are automatically eliminated online. , The
software will open the sample comparison standard, and the
production personnel on the customer site can control the
comparison accuracy and choose the accuracy standard most suitable
for their own production conditions, thereby controlling the defect
rate.
| System parameters |
| Dimension | Reference the drawing | Voltage | 220V 20A 50HZ |
| Power | 2.5-3.0kw | Air | 0.5~0.8MPa clean air without oil |
| Temperature | -20℃ ~ 60℃ | Humidity | Less than 50% |
Our Advantages
- 1. AI algorithm: high stability, adapting to the environment and
background disturbance; different defect samples can be
automatically identified after training
- Dataization: Independent database, save multiple samples, analyze
non-good products, and retain history
- Multi-orientation: 360 ° comprehensive inside and outside the
samples
- High precision: detection accuracy can be high
- Modularization, can flexibly increase or decrease the detection
function according to customer actual needs
- Easy to operate: It is easy to operate and easy to maintain
- Safety: Medical grade material manufacturing, fully compliant with
medical supplies production environment
After Sales Service
The seller should complete the creation and debugging of the
product basic algorithm model before the equipment is shipped, also
provide remote assistance after the equipment arrives at the
customer site; and provide buyer with the factory data and
operation manual of equipment.
Daily operation and maintenance services: Our company provides free
remote operation and maintenance online services. If you need to
upgrade inspection algorithm, provide operational assistance, etc.
Our company have regular offline training plan every year, so
domestic and foreign clients can send their engineers to
participate (at their own expense). Those who pass the exam can
obtain an industry functional skills certificate.
