Rigid Plastic Packaging Pop-Top Closure Flip Cap Visual Inspection
Machine
Inspection principle
Pour the bottle cap with a diameter of 5`6mm into the cap arrange
equipment through the conveying line transport it stably and
orderly through the photographing area of the industrial camera,
and transfer the captured high-pixel sample image to the image
processing software for comparison and analysis with the
standardized model. After comparative analysis, it is determined
whether the concave surface of the bottle cap, the trademark
surface, and the side are defective, and the defective products are
eliminated by compressed air, and the qualified products are
finally collected. After the finished product is tested, the
counting function can be realized, the counting accuracy rate is
100%, and the equipment can realize 7*24 hours all-weather
operation.
Inspection details
The system is equipped with 6 sets of 230W pixel black-and-white
industrial cameras, a cap sorting machine, and a full range of
defect detection on the concave surface, trademark surface and side
of the bottle cap. The normal detection speed is 1000 pieces per
minute; the machine first completes the concave surface and The
defect detection function in the side range, and then the vacuum
adsorption method is used to adsorb and transport the product for
defect detection on the trademark surface, which greatly improves
the efficiency.
The standards are as follows:
| Model | Number of camera | Inspection scope | Inspection content | Detection precision | Accuracy |
| KVIS-CC06 | 4sets | Outside surface | Black spot≥0.2mm | 99.8% | 99% |
| 0.5mm＜Flash, injection incomplete≤1mm | 99% |
| 1set | Concave surface | 0.5m＜Injection incomplete≤1mm | 99.8% |
| Black spot≥0.2mm | 99.8% |
| 2mm＜Transformation | 99% |
| 1set | Trademark surface | Black spot≥0.2mm | 99.8% |
| Note: The system equipped with 2 million pixel-level industrial
cameras. |
Function of the inspection software
- Enabling and disabling the system detection function
- Adjustment of detection index parameters and accuracy.
- Template sampling and storage, sample detection information storage
and recall.
- Camera screen calibration function.
- The system displays real-time production information (qualification
rate, total output, speed, etc.), browsing, exporting and storing
historical production information.
- Permission management based on the login account .(such as general
operation users disable parameter adjustment permissions)
- Operation and adjustment of the mechanical part of the system.(Such
as the transmission device is opened, the air valve injection time
is adjusted, and the alarm signal is adjusted)
Reference pic of the sample
The pharmaceutical industry has fully realized the importance of
good packaging design to increase brand life and attractiveness.
The industry believes that pharmaceutical companies must innovate
and improve efficiency to cope with the growing threat of
counterfeit drugs. Therefore, pharmaceutical companies will have an
increasing demand for the pharmaceutical packaging market.
