High Efficiency AOI Aluminum Wine Cap Plastic Part Inspection
System
Company Profile
Anhui Keye Intelligent Technology Co., Ltd. is a Chinese national
high-tech enterprise specializing in the application of AI
technology in visual inspection industry. As a leading
manufacturer&Designer, It can provide the most advanced level
AI visual inspection equipment and the customized AI system
solutions of visual imaging, computing power, algorithm, and
automatic control software for various sub-industries.
The company was established in 2011, it has a high-level R&D
team from top domestic optical research institutes and a core
doctoral team from the USTC, covering the entire technology chain
of optics, electrics, mechanics, algorithm and software. Our
products can be applied in beverage, pharmacy, dairy, wine,
textile, new energy, agriculture and other packaging industries.
Inspection Standard
| Model | Number of camera | Inspection scope | Inspection content | Detection precision | Accuracy | Capacity |
KY-AC | 1 set(inner) | Inner side | Contamination | ≥0.5mm | 99.5% | 200-400 pcs/mins |
| 1 set | Inner bottom | No Gasket | - | 99.9% |
Gasket dirty , not smooth | ≥0.3mm | 99.5% |
| 1 set | Lip area | Transformation, not smooth, broken | ≥0.5mm | 99.5% |
| 1 set | Top area | Contamination | ≥0.3mm | 99.5% |
Bad printing | | 99.9% |
Scratches | ≥1*1mm | |
| 4 sets | Side area | Contamination | ≥0.3mm | 99.5% |
Bad printing | ≥0.5mm | 99.5% |
Software Functions
- Enabling and disabling the system detection function
- Adjustment of detection index parameters and accuracy.
- Template sampling and storage, sample detection information storage
and recall.
- Camera screen calibration function
- The system displays real-time production information (qualification
rate, total output, speed, etc.), browsing, exporting and storing
historical production information.
- Permission management based on the login account (such as general
operation users disable parameter adjustment permissions)
- Operation and adjustment of the mechanical part of the system.(Such
as: air valve jet time adjustment, camera trigger time adjustment)
- Additional functions required by Party A
- The export of the product contains a counting and binning device
Inspection Details
Our design plan uses 8 sets of high-pixel industrial cameras and
high-performance stroboscopic light sources to conduct a full range
of defect inspections for the appearance of red wine bottle caps.
The whole set of inspection equipment includes material handling
equipment, mechanical transmission parts, visual electronic
hardware and inspection systems The software, the whole equipment
can be independently arranged on the customer site, the inspection
speed is 200-400 pcs per minute, the equipment can realize 7*24
hours operation, and the unqualified products can be automatically
rejected online.
The software will open the sample comparison standard, and the
production personnel on the customer site can control the
comparison accuracy and choose the accuracy standard most suitable
for their own production conditions, thereby controlling the defect
rate.
After-sale service
- The seller should complete the creation and debugging of the
product basic algorithm model before the equipment is shipped, also
provide remote assistance after the equipment arrives at the
customer site; and provide buyer with the factory data and
operation manual of equipment.
- Daily operation and maintenance services: Our company provides free
remote operation and maintenance online services. If you need to
upgrade inspection algorithm, provide operational assistance, etc.
- Our company have regular offline training plan every year, so
domestic and foreign clients can send their engineers to
participate (at their own expense). Those who pass the exam can
obtain an industry functional skills certificate.
