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250t/D Multi Effect Evaporator Cane Syrup Evaporation Pillow Plate

    Buy cheap 250t/D Multi Effect Evaporator Cane Syrup Evaporation Pillow Plate from wholesalers
     
    Buy cheap 250t/D Multi Effect Evaporator Cane Syrup Evaporation Pillow Plate from wholesalers
    • Buy cheap 250t/D Multi Effect Evaporator Cane Syrup Evaporation Pillow Plate from wholesalers
    • Buy cheap 250t/D Multi Effect Evaporator Cane Syrup Evaporation Pillow Plate from wholesalers
    • Buy cheap 250t/D Multi Effect Evaporator Cane Syrup Evaporation Pillow Plate from wholesalers
    • Buy cheap 250t/D Multi Effect Evaporator Cane Syrup Evaporation Pillow Plate from wholesalers
    • Buy cheap 250t/D Multi Effect Evaporator Cane Syrup Evaporation Pillow Plate from wholesalers

    250t/D Multi Effect Evaporator Cane Syrup Evaporation Pillow Plate

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    Brand Name : HANPU
    Model Number : HP-MEE
    Certification : CE,ISO9001
    Price : 100,000USD~1,000,000USD/SET
    Payment Terms : T/T,L/C
    Supply Ability : 1 set/ 3 month
    Delivery Time : 3 months
    • Product Details
    • Company Profile

    250t/D Multi Effect Evaporator Cane Syrup Evaporation Pillow Plate

    250 t/D Multi-Effect Evaporator — Cane Syrup Evaporation with Pillow Plate Technology
    Engineered for sugar mills and cane syrup producers, Hanpu’s pillow plate (dimple plate) multi-effect evaporator concentrates raw cane juice/syrup with high thermal efficiency, gentle product handling, and sanitary design. The 250 t/D line (≈10.4 t/h) delivers consistent °Brix targets, low color formation, and reduced steam consumption.
    High Steam Economy
    Five-effect arrangement with optional TVR achieves typical economy of 3.5–5.0 kg water/kg live steam, cutting boiler load and operating cost.
    Product Quality First
    Short residence time, uniform falling film, and precise ΔT control limit sucrose inversion and color pickup—ideal for refined sugar and syrup grades.
    Low Fouling & Easy Cleaning
    Pillow plate turbulence suppresses scaling; automated CIP with alkaline/acid recipes restores heat-transfer quickly.
    Compact Footprint
    Plate-based exchangers reduce weight and space versus large shell-and-tube bundles, easing installation in existing mill buildings.
    Process Overview
    1. Preheating: Raw or clarified juice preheated by condensate/flash vapors to minimize live steam demand.
    2. Multi-effect falling film: Even distribution over pillow plates; successive effects run at lower pressure/temperature under vacuum.
    3. Vapor–liquid separation: High-efficiency demisters minimize entrainment; clean condensate is recovered for process reuse.
    4. Vacuum & NCG control: Surface condenser with vacuum pump handles non-condensables, stabilizing boiling points and ΔT.
    5. Automation: PLC/HMI with °Brix/density loops, recipe set-points for campaign changes, and historian for quality tracking.
    6. CIP: Automated caustic/acid/hot water cycles; inline rinse between batches to maintain capacity.
    Technical Snapshot (250 t/D Line)
    ItemSpecification / Note
    Capacity~250 tons per day (≈10.4 t/h) cane syrup evaporation (customizable)
    Effects4–6 effects typical; five-effect with optional TVR boosters recommended for energy savings
    Steam economy~3.5–5.0 kg water/kg live steam (feed °Brix, BPE, and ΔT dependent)
    Operating temperaturesFirst effect ~95–105 °C → last effect ~55–65 °C (vacuum service; BPE accounted)
    Inlet / outlet °BrixTypical 12–18 °Brix in → 60–70+ °Brix out (set to downstream crystallization/filtering needs)
    MaterialsSS304 / SS316L product-contact; Duplex 2205 optional where chlorides are present
    Sanitary designHygienic welds, drainability, mirror-finish channels, food-grade gaskets (EPDM/FKM/PTFE)
    InstrumentationFlow, level, pressure, temperature, condensate conductivity, °Brix/density, and ΔP trending
    CIPAutomated alkaline/acid cycles; configurable time/temperature/chemistry recipes
    UtilitiesLive steam (0.6–1.0 MPa abs), cooling water for condenser, plant air, and power for drives/controls
    Applications & Integration
    • Cane sugar mills: raw, clarified, or refined syrup concentration with low color development.
    • Refineries: integration with carbonation/phosphatation, decolorization, and crystallizers.
    • Food & beverage syrups: gentle evaporation for flavor retention and stable viscosity profiles.
    Manufacturing & Assembly
    Our Production Capability
    Hanpu’s manufacturing base supports heavy plate forming, pillow plate welding, large-diameter column fabrication, and full-system skid assembly. In-house FAT ensures every evaporator meets performance guarantees before shipment.
    Delivery Workflow
    Feed data & targets → Thermal design & heat/mass balance → Pilot validation (optional) → Detailed engineering → Fabrication & FAT → Installation & commissioning → Performance test & training → Lifecycle service & spares.
    Figures shown are typical. Final design depends on juice purity, BPE, viscosity curve, scaling tendency, and site utilities.
    Quality 250t/D Multi Effect Evaporator Cane Syrup Evaporation Pillow Plate for sale
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