Tongjin servo press use to Press the back end cover of servo motor
Main Features
1. Diverse pressing mounting modes
--meet high precision production and quality control requirements
Servo pressing machine can control pressing mounting speed,position
and pressure accurately.Set lots of pressing programs including
constant pressing speed,precise stop position,precise stop
force,precise pressing displacement stop etc. working modes which
can meet 2 or more sections pressing mounting working requirements
easily.Within the stroke,we can set any stop position precisely and
don’t need to use any expensive precision mould to make sure the
pressing precision.The repeatability is ±0.01mm and the pressure
control precision is ±1% of rated pressure.
2. Online pressing quality control
--meet quality control and data management during the whole process
(1) After the operation,all the setting,result data and press
displacement curve can be shown on the interface of the pressing
machine.It can control interference fit quality efficiently,realize
the working data traceability management,detect and remove bad
products to avoid more losses.It can also help to optimize the
technical parameters and designs at the same time.
(2) With the function of checking the position upon bearing force
to test whether it works and the direction is right or not.
(3)With the function of detecting the pressure and sampling other
pressure values(max. value ,incremental value etc.)in any position
of the pressing mounting displacement range to judge whether it can
satisfy the set quality control conditions or not.
(4)With the function of detecting pressure and position in the stop
position to judge whether it can satisfy the set quality control
condition in the stop position.
3. Automatic precision compensation
--meet the the precise assembly requirement under the special
operating condition
The servo pressing machine has unique solutions:software automatic
compensation,system dynamic compensation and external trigger stop
function.
Environmental,energy-efficient,safe and low operating cost
(1) The AC servo motor actuating device provides clean working
environment which satisfies the special requirements of different
clean workshops.
(2) Compared with pneumatic and hydraulic pressure,servo pressing
mounting machine save about 80% energy,meet international
environmental standard ISO14000.
4.Environmental,energy-efficient,safe and low operating cost
(1) The AC servo motor actuating device provides clean working
environment which satisfies the special requirements of different
clean workshops.
(2) Compared with pneumatic and hydraulic pressure,servo pressing
mounting machine save about 80% energy,meet international
environmental standard ISO14000.
(1) Application
The automatic shaft pressing inserting machine is special machine
designed for motor shaft pressing into rotor iron core. Tongjin
servo Press is suitable for automotive motor manufacturing, power
tool manufacturing, household appliances motor manufacturing.
(2) Features
1.Pneumatic servo drive, adjustable within 0 to 300 tons pressure
range;
2.The motor shaft is pressed into the rotor core lamination by
servo power. The press-in height and the pressing force are
controlled by sensors. The pressure sensor and the grating scale
are equipped to accurately measure the pressure and the depression
height.
3. Alarm presetting. Tongjin servo Press has the upper and lower
limit alarms of the iron core height, the iron core is not pressed
in place to detect the alarm, the upper and lower limits of the
pressing force are detected and alarmed. When pressure or
displacement goes wrong, it could be corrected timely.
4. Tongjin servo Press has automatic and manual operation, simple
structure, beautiful appearance, easy operation and maintenance.
5.The rotor core thickness and the position of the pressure shaft
position can be set and adjusted as needed, and the press-in depth
is controlled by mechanical limit;
6. Pressing and inserting different motor rotor core shafts with
replacement tooling;
7. PLC program control with LCD touch screen , allow parameter
setting, display, setting press-in force, push-in depth alarm
range, indicating related pressure state, set mode condition ;
8. Tongjin servo Press can automatically complete the entire work
process;
9. Tongjin servo press-in quality and high production efficiency.
(3) Technical parameter
| Product name: | Tongjin servo Press: Automatic rotor shaft pressing and inserting
machine |
| Stack thickness: | 20-70mm |
| Air pressure: | 0.1-30Mpa |
| Power: | 4-11KW |
| Voltage: | three-phase AC380V 50Hz/220v |
(4) Specification:
Loading/unloading: manual
Servo electric cylinder pressing(torsion mode)
Manually place shaft and stack, mechanical position limit
Pressure displacement sensor
(5) Work process
1.Automatically pre-pressing rotor shaft by servo power
2.Automatic detection of lamination thickness
3.Automatic pressure detection
4.Pressing motor shaft into the core lamination;
Pressing height, the pressing force is controlled by sensor
monitoring during operation.
Product Model Definition
Example:TJ-SP-10 C T
TJ--Tongjin abbreviation
SP--Pressing machine abbreviation
10--actual pressure
01:100 KG
05:500 KG
10:1 T
100:10 T
200:20 T
C--servo pressing machine type
C:C-type
F:four-column type
D:desktop type
T--servo pressing machine control form
T:touch screen type
C:computer type
Parameters Table
| Items/Type | Unit | TJ-SP -01 | TJ-SP -05 | TJ-SP -10 | TJ-SP -20 | TJ-SP -30 | TJ-SP -50 |
| Maximum value | KN | 1 | 5 | 10 | 20 | 30 | 50 |
Allowance range | KN | 0.1-1 | 0.5-5 | 1-10 | 2-20 | 3-30 | 5-50 |
Minimum adjustable unit |
N |
1 N |
Minimum detection value |
0.2% of the maximum pressure |
Lead | Maximun value | mm | 200 | 200 | 200 | 200 | 250 | 350 |
Minimum adjustable unit |
mm |
0.01 |
Speed | Press mounting | mm/s | 0-35 |
Fast forward/ return |
mm/s |
0-100 |
Minimum adjustable unit |
mm/s |
0.01 |
Dwell time | Maximum vaule | S | 3000 |
Minimum adjustable unit |
S |
0.1 |
| Repeatability | mm | ±0.01 |
| Power | kw | 0.4 | 0.75 | 1.5 | 2.2 | 3.5 | 5.5 |
| Voltage | Tri-phase | V | 380/220 |
| Items/Type | Unit | TJ-SP -70 | TJ-SP -100 | TJ-SP -150 | TJ-SP -200 | TJ-SP -250 | TJ-SP -300 |
Pressure range
| Maximum value | KN | 70 | 100 | 150 | 200 | 250 | 300 |
Allowance range | KN | 7-70 | 10-100 | 15-150 | 20-200 | 25-250 | 30-300 |
Minimum adjustable unit |
N |
1 N |
Minimum detection value |
0.2% of the maximum pressure |
Lead | Maximun value | mm | 350 | 500 | 500 | 500 | 500 | 500 |
Minimum adjustable unit |
mm |
0.01 |
Speed | Press mounting | mm/s | 0-35 | 0-35 | 0-30 | 0-25 | 0-20 | 0-15 |
Fast forward/ return |
mm/s |
0-100 |
0-100 |
0-100 |
0-50 |
0-50 |
0-30 |
Minimum adjustable unit |
mm/s |
0.01 |
Dwell time | Maximum vaule | S | 3000 |
Minimum adjustable unit |
S |
0.1 |
| Repeatability | mm | ±0.01 |
| Power | kw | 7.5 | 7.5 | 7.5 | 7.5 | 11 | 11 |
| Voltage | Tri-phase | V | 380/220 |
★Only for reference.The stroke is optional,specific parameters are
subject to the agreement.
FAQ
Q:How much is your minimum order quantity?
A:1 piece.
Q:What's the price of the product?
A:The price is based on the size,specification and accessories.You
can provide us the detailed information and specific requires then
we will make the model selection for you and give you the formal
offer.
Q:Which countries and regions do your products export to?
A:France,Germany,Italy,Brazil,Mexico,Japan,Iran,India and
etc.Mainly used for motor,automobile components,bearing pressing
mounting etc.By the way,many customers replace pneumatic and
hydraulic pressing machines with our servo pressing machines.
Q:Can we use our own software and only buy the hardware from you?
A:Yes,of course.We will communicate with our skilled technicians to
ensure the software and pressing machine do the cooperative work
successfully.
| 3.Technical suggestions |
| After-sales service | 1. Warranty Period: 12 month usually |
| 2. Overseas service center available |
| 3. Engineers available to service overseas |
