3-in-1 filling monoblock, combined with rinsing, filling and
capping. It is innovated and designed in the requirement of still
pure water and mineral water, on the bases of introducing,
digesting and absorbing advanced technology from Germany and Italy.
Main features
1. Bottle infeed
Bottle infeed by combination of infeed starwheels.
Equipped with bottle jam protection device.
2. Rinser
Spring cramps are used in the bottle washing process. The empty
bottles can be turned over 180° along the conveying rail. There are
two times of internal and external washing, the efficiency of
bottle washing is high.
Rinsing machine adopts Sunswell original overturn and double-opened
bottle clip. Bottle clip lock the bottleneck, the material of
bottle clip is SUS304, which is hygienic and durable.
Bottle clip equipped with efficient spray on nozzle. The extrusive
droplet with 15° angle ensures to wash all side of the bottle, and
can save the water.
3. Transfer starwheel
Made of stainless steel of superior quality.
Equipped with bottle jam protection device.
4. Filler
The design of filling structure is reasonable and hygiene dead
angle, the run of equipment is stable, it can control the material
from the bottleneck, the control accuracy is within ±2mm (subject
to bottle design). The filling valve material is SUS304. The
filling system has liquid level automatic control. Filling valve
lift is controlled by the valve elevator, after filling valve
contact the bottleneck, it start to fill. Bottle is conveying by
the wheel in the filling part.
5. Capper
Screw capping machine is most precision part in the 3-1 machine, it
has a big influence to the goods stability and defective rate. our
screw capping has following feature.
1) Sunswell import of advanced technology of screw capping, improve
the stability and reliability of the screw capping machine. The
magnetic torque is used for screw capping. the power of screw
capping can be adjusted without steps. The power of the screw
capping can also be fixed, and the caps will not be damaged, the
capping is reliable.
2) In the screw capping part. it installed photoelectrical control
, when it has no cap ,or the cap is bad, the machine will stop
automatically.
6. Output bottle star wheel part
Nylon wheel and conveyor belt cooperate output the bottle.
7. Output bottle conveyor belt part
Conveyor motor use frequency control of motor speed, which keep
pace with the 3-1 machine. Prevent overturned bottle
8. Rack part
Rack is welded by high quality carbon steel, Antirust processing
and spray surface. The surface is covered by the SUS304.
9. Electronic control system part
The electronic components like PLC and transducer are from
Mitsubishi, Omron, etc., The pneumatic devices are also from
international famous brand.
Equipment structure
- Base
- Rotary rinser
- Rotary filler
- Rotary capper
- Bottle infeed and outfeed system
- Control
Main configuration
- Touch screen: Pro-face
- PLC program controller: Mitsubishi
- Inverter: Mitsubishi
- Photoelectrical controller: Banner
- Proximity switch: Turck
- Other electrical components: Schneider or Siemens
- Pneumatic component: Festo
- Main motor: ABB
Technical Parameters
Model: XGFH40-40-10
- Working Position: rinsing 40, filling 40, capping 10
- Rated Capacity: 18,000BPH (500ml)
- Bottle Size: diameter ¢50-96mm; height 165-310mm
- Air Supply Pressure: 0.7MPa
- Air Consumption: 0.8M3/min
- Rinsing Water Pressure: 0.2-0.25 MPa
- Consumption of Rinsing Water: 3T/hr
- Way of Filling: Gravity Filling
- Main Motor Power: 5.5KW
- Installed Power: 9KW
- Dimension: 4300×2930×2750mm (L×W×H)
- Weight: 7800Kg
