Efficient And Easy To Operate UHT Sterilizer For Fruit Juice/Beer
Processing Line Customized 500-20000L/H Tubular Sterilization
Equipment SUS304/316
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UHT sterilizer Product overview
The custom UHT sterilizer for fruit and vegetable processing lines
is a high-performance system designed to provide ultra-high
temperature (UHT) sterilization for a variety of liquid food
products, including fruit and vegetable juices, purees, sauces,
soups and other liquid products. With capacities ranging from 500
L/H to 20,000 L/H, this sterilizer is custom-built to meet both
small and large-scale production needs. The machine uses advanced
ultra-high temperature sterilization technology to ensure that the
product does not contain harmful microorganisms while retaining its
taste, color and nutritional quality.
UHT sterilizer Main features and advantages:
1. Ultra-high temperature sterilization process
High Temperature Processing: UHT sterilizers operate at
temperatures from 135°C to 150°C (275°F to 302°F), rapidly heating
products in a very short time (2-5 seconds). Rapid exposure to high
temperatures destroys harmful bacteria, yeast, mold and other
microorganisms without affecting product quality.
2.High-quality structure (SUS304/SUS316 stainless steel)
Durable Food-Grade Stainless Steel: The UHT sterilizer is made of
SUS304 or SUS316 stainless steel, which is corrosion-resistant and
designed for long-term use in harsh food processing environments.
3. Flexible and customizable production capacity (500 L/H to 20,000
L/H)
Scalable solution: UHT sterilizers offer a wide capacity range from
500 L/H to 20,000 L/H, making them suitable for a variety of
production sizes, from small artisanal producers to large
industrial processing lines.
4. PLC control system
Programmable Logic Controller (PLC): The sterilizer is equipped
with a PLC system for precise and automated control of the
sterilization process. This ensures consistent temperature and
pressure control, reducing human error and ensuring product
quality.
5. Efficient heat exchange system
Tubular Heat Exchanger: The UHT sterilizer features a tubular heat
exchanger design that ensures efficient heat transfer for fast and
even heating and cooling of the product. This helps reduce
sterilization time and helps maintain the quality of the juice or
puree.
6. Low energy consumption and high cost performance
Energy-Saving Design: UHT sterilizers feature heat recovery and
optimized heat transfer to minimize energy consumption while
maintaining consistent sterilization performance.
7. Easy to maintain and clean
Clean-in-Place (CIP) System: UHT sterilizers can be equipped with
automatic CIP cleaning systems for easy, efficient and hygienic
cleaning between production runs. This reduces downtime and ensures
equipment remains in optimal condition.
8. Security features
Pressure Relief and Safety Valve: Equipped with safety valve to
maintain safe pressure levels during operation.
UHT sterilizer typical application
| Typical application | Mango pulp | Coconut water | UHT milk | Fruit juice |
| Flow | 1000l/h | 3000l/h | 5000l/h | 8000l/h |
| Power | 13 | 11 | 12 | 20 |
| Temperature in | 40 | 4 | 4 | 55 |
| Sterilizing temperature | 108 | 80/ 140 | 137 | 125 |
| Holding time | 120 | 90 /8 | 5 | 15 |
| Temperature out | 40 | 10/35 | 25 | 85 |
| Note | The flow and temperature could tailor-made as per project demand
from 500-20,000L/h |
UHT sterilizer pictures
Advantages of UHT sterilizer for fruit and vegetable processing:
Excellent product quality: retaining the natural taste, color and
nutritional value of fruit and vegetable juices, purees and sauces.
Scalable to all production sizes: Whether small or large-scale
production, the system offers flexibility with capacities from 500
L/H to 20,000 L/H.
Energy-efficient: Heat recovery and energy-saving technology ensure
low operating costs.
Easy to use and control: PLC and HMI systems make it easy to
automate and monitor the sterilization process.
Hygiene and Safety: Meets all global food safety standards ensuring
the final product is safe for consumers.
Long shelf life: Extend the shelf life of fruit and vegetable
products without refrigeration and reduce food waste.
UHT sterilizer Technical Specifications (Typical Model)
Sterilization capacity: 500L/H to 20000L/H (can be customized
according to factory scale)
Temperature range: 135°C to 150°C (275°F to 302°F)
Retention time: 2-5 seconds (short sterilization time, retain
nutrients)
Material: SUS304 or SUS316 stainless steel (food grade, corrosion
resistant)
Control system: PLC with HMI interface for convenient control and
monitoring
Power supply: 380V/50Hz (or customized according to regional
electrical standards)
Heat Exchanger: Tubular design allows for fast and efficient heat
transfer
Energy Recovery: Built-in energy-saving heat recovery system
CIP Cleaning: Integrated Cleaning in Place (CIP) Systems
Safety Features: Pressure relief valve, alarm and automatic
shutdown system for safety
UHT sterilizer Application areas
Juice: orange juice, apple juice, mango juice and other juice
drinks.
Vegetable juices: carrot juice, tomato juice and mixed vegetable
juices.
Purees: Pureed products used in baby foods, smoothies and flavored
beverages.
Sauces and Soups: Tomato sauces, vegetable soups and other liquid
foods.
Concentrate: Concentrated fruit or vegetable juice intended for
storage or further processing.
UHT sterilizer Summarize
This custom UHT sterilizer for fruit and vegetable processing
provides a comprehensive, energy-efficient solution for the
production of high-quality sterilized juices, purees and sauces.
With its powerful PLC control system, customizable capacities and
energy-saving features, it is the perfect choice for manufacturers
looking for a scalable, cost-effective way to extend the shelf life
of liquid foods while retaining their natural taste and nutritional
value.
