HXE-22DW Fine copper wire drawing machine
I. Quick Details
22DW Fine copper wire drawing machine is used to drawing copper
wire from 0.6mm-1.2mm to 0.1mm-0.6mm.
II. Components
| Name | Quantity |
| 1. Pay-off shelf | 1 set |
| 2. HXE-22DW Fine copper wire drawing machine | 1 set |
| 3. Bobbin Unloading device | 1 set |
| 4. Spare parts | As per List |
| 5. Operation manual | |
III. Specifications
1. Inlet wire diameter: 0.6mm-1.2mm
2. Outlet wire diameter:0.1mm-0.6mm
3. Speed: 2500mpm, Capacity: 0.2mm, 30kg/h.
4. Dies number: 22
5. Slip ratio (Area reduction) : 15%+ 8%
6. Wire drawing mode: horizontal-mode and 4 axes
7. Driver: by dual Inverters control, Brand: Inovance,Chinese
famous brand, 15kw+3.7kw.
8. Main motor: 15KW AC 3 phase motor
9. Spooler motor: 3.7KW AC 3 phase motor
10. Motor brand: Wan Nan motor, China classical brand
11. Capstan: Ceramic plasma
12. Max capstan diameter: 242mm
13. Max fix speed capstan: 207mm
14. Machine structure: Cast iron
15. Reverse system: PID synchronous control spool
16. Transmission: Flat belts
17. Pay-off method: Over-head
18. Tension control: Weight balance by swing arm
19. Lubrication type: spray, Grade 2.5%-3%, Capacity 40L/min,
20. Bobbin size: 300mm, material steel, 17kg.
21. Take up: Shaft type
22. Bobbin capacity: 50-60kg/max
23. Brake: Magnetic brake
24. Power source: Customize
25. Machine dimension: L2550mm*W1600mm*H1590mm, Machine weight:
2500KG
IV. Usual Malfunctions and ways of malfunction solving
| Malfunctions | Reasons | Malfunction solving |
| Not run the machine | 1, Power switch not”ON” 2, NOT Revert 3, Emergency not Loosen 4, Inverter turns off | 1, Power switch”ON” 2, Revert 3, Loosen the emergency button 4, Cut off power and restart the inverter |
Wire Breaks off Frequently | 1. Die sequences error
2. Drawing speed is too fast 3. Bad copper wire(wire broken off without any orderliness) 4. Lubrication is bad
5. Capstans adhibit wires 6. Burron the face of bobbin
7. Pay off not smoothly
8. the speed of pay off is too fast | 1. Set the die according to the slip ratio of machien 2. Lower the drawing speed 3. Change the copper
4. Look-over and replace the lubrication 5, Clean the capstan using alcohol 6, Clear the face of bobbin using sand paper 7, Adjust the position of pay off
8, Lower the pay off speed or enlarge the wire inlet size |
| Wire breaks off at fixed locality | 1, Die slip ratio errors
2, Dies size erro 3, The position of die and pilot capstan error | 1, Set die sequence according to right slip ratio of machine 2, Change dies 3, Adjust the position of dies and pilot capstan |
Tensility not stable | 1, Weight balance is not enough
2, Distributing pulley is not flexible | 1. Adjust the weight balance,chage the number of circle on the
pilot pulley 2, Examine the distributing pulley.
|
| | |
Winding displacement not good | 1, The width is not adjusted well 2, the motor faults
3, Limit switch connects not well 4, Traversing straps skid | 1, adjust the width of winding displacement 2, Exmine the motor and circurity 3, change limit switch 4, Adjust the straps |
| The face of wire is coarse | 1, The position of Die and capstan is wrong 2, Capstan and pulley is coarse | 1, Adjust the right poistion
2, change capstan and pulley |
IV. Advantage and after-sale service
A: Advantage
(1). HENGXIE has some world famous parts suppliers, has special
lubrication system for the gears and bearing.
(2). Body and other key components and parts are produced by our
own factory , quality is reliable.
(3). Our company’s developing process in more than 10 years.
B: After-sale service
Our company for all machine product, since the shipment date, our
company free after sale maintenance service guarantee period is:
(1) 1 year for mechanical part.
(2) 6 month for electrical part.
Under these situation mentioned, the Seller will not take
responsibility, but if the Buyer agree, will charge fees
accordingly to repair the machine.
1. Due to wrong operation while shipping.
2. Due to Buyer`s wrong preparation that may cause damage to the
machine.
3. Due to Buyer`s wrong operation that may cause damage to the
machine.
4. Not in the consuming part list.
5. After agreement are made for the shipping, for any damage, Buyer
should inform Seller in letter form to repair in seven days, If
beyond the dare, Seller shall take no responsibility.
6. For any other failures due to acts of God (such as lightning,
typhoon, earthquake, riots, war, fire or flood) and other factors
that will cause damage, Seller shall take no responsibility.
7. Seller guarantee provide long term support regarding the parts
and teach. After warranty, will charge accordingly.
