Automatic Armature Rotor Stacks Electrostatic Resin Powder Coating
Machine Encapsulation
Application:
Of all the motor applications, automotive motors are some of the
most demanding and can benefit most
from slot insulation using epoxy coating powder.
1. Automotive applications of motors include enclosures, vehicle components such as
ABS, HVAC,window lift, seat adjuster,sunroof and antenna,
windshield wiper and fuel pump armatures,
motorcycle, electric bicycle, toy and small electromotor of home
appliances rotors and many more.
2. Aside from automotive motors, industrial motors can also benefit
from epoxy coating powder
for slot insulation. Industrial motor applications include power
tools, home appliances and so on.
Work process:
High frequency deoil---fan cooling---coating---outside powder
clearning---curing---air cooling
Electrostatic resin coating machine composed of pre-heating zone,
cooling zone, resin coating zone and
curing zone.
Rotor/Armature is transferred to electrostatic fluidizing bed by
screw for coating. Isolation power is evenly
coated on its surface, and then cured by high frequency heating.
Parameter:
Armature OD: by customer drawing
Core length: by customer drawing
Shaft length: by customer drawing
Output: by customer request
Coating thickness: 0.15-0.5mm adjustable
Armature transfer speed: 0.1-15.meters per minute
| Model | 100 | 80GG | 80GD | 50H | Lab model |
note |
| Part size | Max OD | 160 | 120 | 120 | 100 | 200 | Is able to be tailored produced |
| Max core length | 50 | 50 | 50 | 50 | 80 |
| Max shaft length | 180 | 180 | 180 | 180 | 180 |
| transfer speed m/min | 0.1-1.5 | 0.1-1.5 | 0.1-1.5 | 0.1-1.5 | Electronic driving | Stepless adjustable |
| output(pc/h) | 2500 | 1500 | 1500 | 800 | 10-60 | фMax≤20mm |
| Curing method | High frequency | High frequency | High frequency | Curing oven | Curing
oven | Oven is prepared by customer |
| Coating thickness(mm) | Adjustable within 0.15mm - 0.5mm |
Above parameter is only for reference
Electrostatic powder coating is generally divided into three
process, they are resin coating,
remove excess powder by scratching device of motor armature or
stator surface, Curing.
The powder coating process be done on the electrostatic fluid
bed,then the scratching deive
clean powder, after scraping, the armature/rotor or stators pass
high-frequency induction heater
to curing, in this way, the powder can be applied to an object,
bonding to the substrate and coalescing
into a smooth, continuous, essentially uniform, thick coating.
Use for resin 3M or AkzoNobel include moisture-proofing and
insulating armatures, rotors, stators,
buss bars and other motor parts.
The electrostatic powder coating machine contains a powder recovery
recyling device,
The device comprise a dust suction pipe disposed corresponding to
the coating device,
The powder cleaning device and the device located in the
electrostatic powder coating machine frame.
The separate dust suction pipes are concentrated to the total
dusting collecting pipe.
The total dusting piple send powder to cyclone separator,
Upper of the cyclone separator is an outlet pipe, and lower end is
a powder collecting piple which
connected to powder feeder.
Please click below picture to view video
