PMDC Rotor Riser Commutator Armature AWG16 To AWG30 Copper Wire
Winding Machine
WIND-ST-TD2B
Application:
Slotted type commutator armature winding, double flyer for the
fractional horsepower
wound field and permanent magnet direct current motors armature
The WIND-ST-TD2B full automatic rotor winding machine is a double
fly winding machine specially
designed for producing slot type commutator rotor, which is
suitable for high-speed winding of medium
and coarse diameter rotor. The machine adopts automatic clipping
mechanism and auxiliary wire insertion
method, which greatly improves the winding speed of grooved rotor.
This machine is widely used for
winding of DC and series motor rotor. The suitable winding diameter
0.25mm~1.2mm. widely use in thin
wire line slots rotor and large diameter slotted type commutator
rotor, which is suitable for the automatic
winding of odd and even numbered slots grooves.
Competitive Advantages:
1. For armature with thin copper wire,
Machine had good feedback of winding AWG30(0.25mm) copper wire
diameter armature
2. For armature with thick wire, machine WIND-ST-TD2B can handle
AWG16 (1.35mm) armature
3. No need to work with special designated commutator slotting machine
4. 98% yield rate above assured when the slot commutator quality is
good
5. Till now it is the best machine in China for winding slot type
armature
Parameter:
Power supply: 220V, 50HZ
Motor: Winding Mitsubshi 1000W servo motor
Arraying Mitsubshi 400W servo motor
Indexing Mitsubshi 400W servo motor
Wire diameter:0.45mm~1.25mm
Unit OD:70~250mm
Spindle: 0~1500rpm
Turns No.0-999
Air pressure: 0.5-0.7Mpa
Pneumatic: Airtac
Instruction for Use:
Manually put on armature and press 'Start' botton, machine will do
clamping, hooking ,windinging, indexing
automatically and repeatly until one armature was fully wound.
WIND-ST-TD2B winding machine is to do winding for the armature with
riser type commutator.
It has double flyer to make the winding and with auto wire cutting,
clamping structure, assisting wire
inserting way to upgrade the winding speed.
| Item | Name | Type | Quantity |
| 1 | Spindle rotate belt | 165L | 1pc |
| 2 | Indexing rotate belt | 182XL | 1pc |
| 3 | Belt | 102XL | 2pcs |
| 4 | Fuse | RT18-32 2A | 2pcs |
| 5 | Fuse | RT18-32 10A | 2pcs |
| 6 | Ceramics wire wheel | ∮6 | 2pcs |
| 7 | Sensor | AL-13D-02 | 1pc |
| 8 | Sensor | AL-11RL-02 | 1pc |
| 9 | V bearing | | 1pc |
| 10 | | FDS016 | 1pc |
| 11 | Pail for wire | | 1pc |
| | | |
| Tool | | | |
| Item | Name | Type | Quantity |
| 1 | Innder hexagon spanner | 8pcs | 1set |
| 2 | Open spanner | 13-16mm | 1pc |
| 3 | Slotted screw | 1.5'' | 1pc |
| 4 | Cross screw | 4'' | 1pc |
| 5 | Wrench | 8pcs | 1set |
| 6 | Tweezers | stainless steel | 1pc |
| 7 | Diagonal Pliers | | 1pc |
| | | 1pc
|
Ask and Answer:
Ask:
Are they flier-type winding machine? I would like to understand how
your winding machine design can
overcome the problem of traditional winding machine that has been
designed for 2 pole motor.
The winding coil in a 4 pole lamination has a smaller angle than a
2 pole lamination across the lamination
slot. Therefore, 4 pole winding machine use a smaller angle wire
guiding head to guide the magnet wire to
slide into a 4-pole lamination slot. So, the wire will seat on the
side of the slot instead of seating on the
bottom of the slot. For a 2 pole lamination, the guiding head is
wider and the wire can be guided to slide
into the bottom of the slot.
If you use a flier type winding machine on a 4 pole or 8 pole
armature, do you have any method to guide
the wire to the bottom of the slot first, then go up to the slot
opening - tidy and neat.
Answer:
Your concern is the slot filling rate of 4pole,
Yes,the wire will seat on the side of the slot instead of seating on
the bottom of the slot was the problem
before and which had been sloved by tooling,
The tooling is key to slove the problem, there were two side plates
in tooling which can forced the magnet
wire to bottom.
Please click below picture to view video
