Hydraulic Welding Turning Rolls Fit Up Rotator WIth High Speed
Brief introduction:
- Purpose: Used for multi-pipe fit up and welding station;
- The station components: HGKZ hydraulic fit up rotator, YG hydraulic
shift rotator, motorized travel welding rotator;
Feature of hydraulic fit up rotator:
- Hydraulic fit up rotator is composed of two pieces of distance
adjustable rotators, electric system and hydraulic pump.
- There are two sets of roller mechanism installed on rotator
base.Each roller mechanism has a PU roller.Roller distance could be
regulated by hydraulic cylinder, so as to adjust the vessel
position in three dimensional to fit up the vessel effectively &
quickly.
- Rotator base is made of welded plate,with feature of high strength
to make sure no deformation in long period using span.Rotator base
& boring is integrated process,so as to guarantee the roller
rotating precision.
- Roller is made of imported PU material,enlarged contact
surface,enhanced using life. Roller steel core processed by unique
working craft,the coated PU will keep away from peeling off
issue.It is guaranteed for 2 years. Once it peeling off without
human factor,Ronniewell will replace it for free.
- Completed structure is processed by temper destressing.It will be
pre-treatment before painting, one layer of zinc rich primer,two
layer of polyurethane finish. Nameplate indicated loading capacity
will be placed on notable position of the machine body. Main color
: green.
- Electric system is composed of electric cabinet & remote control
box.
- Electric control box is used to affect working craft required
mechanically act by the controlling of motor make-brake,and also
control & protect the roller motor. Main low voltage electric
elements is using brand famous product.
Detail description of hydraulic fit up rotator:
- This fit up rotator is mainly used for cylindrical(or low angle
taper)work piece fit up welding.
- By proper operation, it could regulate the can displacement on
vertical,horizontal or even inclined direction,so as to make the
cans fit up.
- The fit in cans are conveyed backward by movable rotator.Another
can will be placed in front of the fit in can.And then repeat fit
up work.Meanwhile welding the inner & outer circumferential seam.
Repeat above procedure to complete the whole cans fit up.
- It is the optimal equipment to increase production
efficiency,insure production quality & decrease labor working
intensity.
- This equipment is composed of two sets of hydraulic liftable
rotator,hydraulic pump station & control system.Two rotators
regulate the roller rack center distance independently by
bidirectional hydraulic cylinder.Thereby it can make the work piece
moving on vertical,axial & radial direction,in convenient of work
piece fit up.
- The roller of the equipment is enclosed with high quality PU
wheel,no falling of,long using span. Remote control box is
equipped.
Main Technical Parameters
S/N | Item | Unit | HGKZ-80 |
1 | Configuration | pc | 2 |
2 | Loading capacity | t | 80 |
3 | Motor power of Pump station | kw | 5.5 |
4 | Vessel dia. range | mm | Φ600-φ4000 |
5 | PU wheel dia. | mm | Φ500 |
6 | PU wheel width | mm | 240*2 |
7 | Roller material | mm | Imported PU |
8 | Control mode |
| Wireless remote control |
9 | Voltage |
| As per user required |
Application:
1. Pressure vessels
2. Pipe manufacturing industries
3. Wind power fabrication
4. Chemical & fuel storage tank fabrication
5. Any heavy cylindrical job
Workshop:

Exhibition:

Name of the machine:
welding rotator, pipe welding rotator, pipe turning rolls, welding
turning rolls, welding roller, tank turning rolls, pipe turning
rolls, tube turning rolls, fit up rotator, self-aligned welding
rotator, self-aligning welding rotator, self adjustable welding
rotator, self aligned roller stand, wheel frame, roller frame for
wind tower welding, automatic adjustable welding pipe rotator,
conventional welding rotator, bolt adjustable welding rotator, sand
blasting rotator, painting rotator, 1+1 hydraulic fit up rotator,
two in one fit up station