Color Coated Steel High Speed Auto Roofing Roll Forming Machine
5.5Kw Motor Power
Overview
This roll forming production line is designed for manufacturers
producing high-demand IBR roof panels. It serves construction,
roofing, and steel structure industries with cost-effective
solutions, stable performance, and tailored configurations to meet
regional roofing standards.
Profile
The IBR roof panel is produced from galvanized steel coils,
thickness 0.3-0.8 mm. It features five major waves with reinforcing
ribs between each wave, ensuring excellent strength, durability,
and water resistance. This profile is widely applied in
residential, industrial, and commercial roofing projects.
Material: Galvanized Steel / PPGI / Aluminum
Thickness: 0.3-0.8mm
Yield strength: 200 - 350 Mpa
Tensile stress: 200 -350 Mpa
Production Process
Flow Chart:
Hydraulic Decoiler -> Entry Guide -> Roll Former ->
Hydraulic Cutter -> Out Table
Process:
The production line unwinds steel coils, aligns the strip, and
feeds into the roll former. The chain-driven forming unit shapes
the steel into precise IBR roof panels with ribs between waves. A
hydraulic cutter provides accurate cutting without material
distortion, ensuring consistent quality for high-volume roofing
production.
Key Features
- Chain-driven roll former with protective cover ensures safe and
stable operation
- Rib-reinforced IBR profile offers superior strength and weather
resistance
- Hydraulic cutting system guarantees precise panel length and clean
edges
- Cost-effective solution suitable for both small and medium roofing
manufacturers
Technical Parameters
Decoiler
| Structure | Double-support |  |
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| Working Form | Manual, motorized, or hydraulic |
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| Loading Capacity | 5T/7T/10T, customizable |
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| Coil Width | 1250mm, customizable |
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| Inner Diameter | Φ450 - Φ550 mm |
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| Out Diameter | 1500 mm |
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| Model | DC-MU1 |
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Optional Decoiler Upgrades
Available options: Motorized Decoiler, Stand structure decoiler
(motorized or hydraulic), Hydraulic decoiler with loading car
Guiding Device With Pre-Cut Broaching Shear
| Guiding Roller | Adjust the coil feeding width |  |
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| Pre-cut Broaching Shear | Cut the steel coil before roll forming |
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| Digital Display | See the feeding width directly |
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Roll Forming Machine
| Working Speed | Around 20 m/min |  |
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| Structure | Wall panel type. Optional: Cast-iron stands or guide pillar |
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| Driving System | Chain system. Optional: Gearbox |
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| No. of Forming Stations | 18 stands |
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| Shaft Diameter | 70mm solid shaft |
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| Motor Power | 5.5 Kw |
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| Roller Material | 45# steel polished and chromed HRC58-62° |
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| Shaft Material | High grade 45# steel polished(CNC lathe) |
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| Steel Coil Material | PPGI or GI |
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| Steel Coil Thickness | 0.25-0.8mm |
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Optional Roll Former Upgrades
Available options: No cover required, Solid cover for chain, Mesh
safety cover
Cutter
| Common Power Type | Hydraulic. Optional: motor type. |  |
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| Hydraulic Power | 4-5.5Kw, customizable |
|
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| Blade Material | Cr12 Mov |
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| Hardness | With quenched treatment HRC 58 - 62° |
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Product Collection
| Solution 1 | Run-out table |  |
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| Power Type | Non-powered, mainly manual handling |
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| Dimension | Length 4m, customizable |
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| Solution 2 | Auto stacker |  |
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| Power Type | Motorized, 3Kw |
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| Dimension | Length 4m-6m, customizable |
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PLC Control Cabinet
| PLC Brand | Delta, customizable |  |
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| Power Supply | 380v, 50HZ, 3Phase (It depends on customer requirement) |
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| Encoder Brand | Omron, customizable |
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| Language | Chinese + English, Spanish, French, Russian, etc |
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| Touch Screen | MCGS, customizable |
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| Operation type | Manual /auto two-type switch |
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| Configuration | Hanging Arm Type (Saving Space) or Standing Type (greater component
integration) |
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Hydraulic Power Unit (HPU)
| Motor Power | 5.5Kw |  |
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| Oil Required | N32 or N46 hydraulic oil is available |
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| Design | The hydraulic station has a fan cooling system |
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| Optional | It can be installed on or inside the roll former to save space |
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System Analysis
Hydraulic Decoiler: Supports medium thickness steel coils up to 7 tons. Hydraulic
tension control ensures smooth material feeding.
Guiding Device: Precisely aligns steel strip for accurate forming. Adjustable to
accommodate different coil widths.
Roll Former: Chain-driven for durable, stable forming. Chain cover protects
operators and prolongs chain life.
Hydraulic Punching: Custom molds for precise perforations. Hydraulic pressure offers
consistent punching quality.
Hydraulic Cutter: Provides clean, accurate cuts to length. Hydraulic system reduces
noise and vibration.
Run-out Table: Facilitates smooth product exit and temporary storage. Designed
for integration with auto stacking systems.
Production Line Components
| Component | Quantity |
|---|
| Hydraulic Decoiler | 1 set |
| Roll Former | 1 set |
| Hydraulic Cutter | 1 set |
| Out Table | 2 sets |
| PLC Cabinet | 1 set |
| Hydraulic Station | 1 set |
Customization Options
For the IBR roof panel profile, we can customize the roll former
stations, rib design precision, chain drive or gearbox drive
options, hydraulic cutting mold dimensions, and PLC control system.
Coil width and thickness range can also be adjusted to meet your
regional roofing standards.
