1025mm Trapezoidal Efficient IBR Roof Panel Roofing Roll Forming
Machine
Overview
The IBR Roof Panel Roll Forming Machine is a specialized cold roll
forming line designed to produce popular IBR metal roofing sheets
widely used in industrial buildings, warehouses, and residential
housing projects. Using galvanized or PPGI coils from 0.3-0.8mm
thickness, the machine shapes coils into high-rib panels with
excellent strength, water-shedding performance, and aesthetic
appearance.
The production line features precision-machined rollers, a
heavy-duty welded frame, and accurate forming stations to ensure
consistent profile dimensions and long-term stability. With a
user-friendly PLC touch-screen control system, operators can easily
adjust length, batch quantities, and speed to achieve smooth output
at 10-15m/min. Hydraulic cutting ensures clean edges without
deformation.
Technical Parameters
Decoiler
| Structure | Double-support |  |
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| Working Form | Manual, motorized, or hydraulic |
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| Loading Capacity | 5T/7T/10T, customizable |
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| Coil Width | 1250mm, customizable |
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| Inner Diameter | Φ450 - Φ550 mm |
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| Out Diameter | 1500 mm |
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| Model | DC-MU1 |
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Optional Upgrade: Decoiler
Guiding Device With Pre-Cut Broaching Shear
| Guiding Roller | Adjust the coil feeding width |  |
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| Pre-cut Broaching Shear | Cut the steel coil before roll forming |
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| Digital Display | See the feeding width directly |
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Roll Forming Machine
| Working Speed | Around 20 m/min |  |
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| Structure | Wall panel type. Optional: Cast-iron stands or guide pillar |
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| Driving System | Chain system. Optional: Gearbox |
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| No. of Forming Stations | 18 stands |
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| Shaft Diameter | 70mm solid shaft |
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| Motor Power | 5.5 Kw |
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| Roller Material | 45# steel polished and chromed HRC58-62° |
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| Shaft Material | High grade 45# steel polished(CNC lathe) |
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| Steel Coil Material | PPGI or GI |
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| Steel Coil Thickness | 0.25-0.8mm |
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Optional Upgrade: Cover
Cutter
| Common Power Type | Hydraulic. Optional: motor type. |  |
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| Hydraulic Power | 4-5.5Kw, customizable |
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| Blade Material | Cr12 Mov |
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| Hardness | With quenched treatment HRC 58 - 62° |
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Product Collection
| Solution 1 | Run-out table | Solution 2 | Auto stacker |
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| Power Type | Non-powered, mainly manual handling | Power Type | Motorized, 3Kw |
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| Dimension | Length 4m, customizable | Dimension | Length 4m-6m, customizable |
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PLC Control Cabinet
| PLC Brand | Delta, customizable | Power Supply | 380v, 50HZ, 3Phase (It depends on customer requirement) |
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| Encoder Brand | Omron, customizable | Language | Chinese + English, Spanish, French, Russian, etc |
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| Touch Screen | MCGS, customizable | Operation type | Manual /auto two-type switch |
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Hydraulic Power Unit (HPU)
| Motor Power | 5.5Kw |  |
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| Oil Required | N32 or N46 hydraulic oil is available |
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| Design | The hydraulic station has a fan cooling system |
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| Optional | It can be installed on or inside the roll former to save space |
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Analysis
- Decoiler: Unwinds metal coil, supports large rolls, ensures smooth feed
- Guide: Aligns material for precise forming, reduces waste
- Roll forming machine: Chain-driven, wall panel structure, forms multi-arc K-style
gutters
- Hydraulic cutter: Accurate length cutting, stable hydraulic system, reduces manual
work
- Out table: Collects finished gutters, supports stacking, minimizes damage
Production Line Components
| Component | Quantity |
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| Hydraulic Decoiler | 1 set |
| Roll Former | 1 set |
| Hydraulic Cutter | 1 set |
| Out Table | 2 sets |
| PLC Cabinet | 1 set |
| Hydraulic Station | 1 set |
Customization Options
This production line can be customized with adjustable roll forming
stations for varied arc depths, hydraulic cutter lengths, and
material thickness. Optional features include PLC-controlled speed
adjustment, chain drive reinforcement, and compatibility with
aluminum or galvanized steel. Customers can tailor output to match
specific roof profiles or design requirements.
