Microfocus X-Ray Parts Counter XC-01
1. Working Principle
2. Our Advantages
2.1. 80kV closed type X-ray tube, longer lifetime, maintenance-free.
2.2. 17” Super definition digital flat panel detector (FPD).
2.3. Ultrafast counting, four 7” reels or one 15” (380mm) reel needs less
than 10s.
2.4. Support max 17” (430mm) reel or tray with a moisture barrier bag.
2.5. Permanently updated AI deep learning algorithm for free, support
connecting MES, ERP, WMS, and other management systems.
2.6. Automatically scan codes and count at the same time, and then print
the corresponding label when user takes out a reel.
2.7. No need to switch single/multi reel mode, automatically print the label
when users count one reel.
2.8. Support work order number function and counting record query &
statistics.
3. Equipment Parameters
| X-ray source | Type | Integrated,microfocus |
| Max tube voltage | 80kV |
| Max tube current | 700μA |
| Focal spot size | 30μm |
Flat panel
detector | Type | Super definition digital FPD |
| Effective area | 430mm*430mm |
| Pixel size | 139μm |
| Resolution | 3072*3072 |
Reel/tray
counting | Max size | 17”(430mm) |
| Max thickness | 88mm |
| Min parts size | 01005 |
| Speed | 7-10s |
| Accuracy | 01005≥99.98%,0201&above≥99.99% |
| Equipment | Dimensions | 1000mm (L)*1300mm (W)*1820mm (H) |
| Weight | 580kg |
| Power supply | AC110-220V 50/60HZ |
| Max power | 800W |
| Industrial PC | I7 CPU,16G RAM,256G SSD+4T HDD |
| Displayer | 24”HDMI LCD |
Other
functions | Auto code
scanning | Barcode and QR code. |
| Label printing | print the corresponding label when user takes out
a reel. |
| Counting record | Inquiry by time range,work order number. |
Management
system connection | MES,ERP,WMS etc. |
| Mode switching | No need to switch single/multi reel mode |
| Work order no. | Support work order number recording |
| Safety | Radiation leakage | No leakage,international standard:≤1μSv/h. |
Back door safety
interlock | Once users open the back door,X-ray tube will
power off immediately.When the back door is open,
users can't turn on the X-ray. |
| Anti-pinch | Safety light curtain covers the whole drawer, the
drawer will stop immediately when something
enters. |
| Emergency stop | In front of the operation position, press to power off. |
4. Speed and Accuracy
Till now, the counting time and accuracy of various sizes of reels
as below. It will be faster and more accurate as our algorithm updates
| Reel size | Parts size | Quantity | Accuracy | Speed |
| 7”(180mm) | 01005 | 40000 | 99.98% | 9-10s |
| 7”(180mm) | 0201 | 20000 | 99.99% | 8-9s |
| 7”(180mm) | 0402 | 10000 | 99.99% | 7-8s |
| 7”(180mm) | 0603 | 5000 | 99.99% | 7-8s |
| 10”(254mm) | 1206 | 5000 | 99.99% | 7-8s |
| 15”(380mm) | 1206 | 10000 | 99.99% | 7-8s |
5. Artificial intelligence deep learning algorithm
Our counting software uses a powerful artificial intelligence deep
learning algorithm. No
need to bind components to algorithm, we use AI to automatically
identify components
and automatically apply algorithm. The algorithm can learn the
counted component data,
such as:
1. Aspect ratio
2. The angle of each corner of the component;
3. Slope between components from inside to outside;
4. Deformation of component images from the inside to the outside,
etc.
As the number of components counting increases, the results become
more and more
accurate. When we need to count similar components, or larger
trays, we can easily
handle it.
6. Cloud database
Every Wellman X-ray counter can connect to our cloud database. The
data and images
of the machine will be uploaded to the cloud, and the machine will
automatically
download the latest database. Our engineers also optimize the
algorithm in the
background according to the images and data collected by each
machine, and regularly
update it to the database for customers.
Over time, the accuracy of counting will be closer to 100%, and the
coverage of
component types will become wider and wider. When a machine counts
a new kind of
component, if the data of this kind of component is stored in our
database, our software
can directly call the data, which brings users higher efficiency,
accuracy and coverage.
7. Sample images
