Roller Special Semi-Automatic Toilet Connector Resistance Seam Welding Machine
Product Introduction:
The corrugated stainless steel variable frequency ring seam welding machine is designed for high-quality welding of flexible corrugated stainless steel pipes and stainless steel braided water connectors. The equipment adopts advanced frequency conversion control technology, combined with precision mechanical clamping and automatic rotation system, to ensure stability and precise heat input during the welding process, effectively avoiding defects such as corrugated pipe burning through or incomplete welding. Its automated welding process (manual loading and unloading - automatic clamping and rotating welding - manual material retrieval) significantly improves production efficiency while ensuring welding consistency, and the stable body weighing 1200kg ensures long-term reliability. The external water storage tank enables instant cooling of welded components, covering the entire process chain from welding to post-treatment, meeting the strict requirements for sealing and durability of various water connectors such as dishwashers, faucets, and washing machines.
Features:
1.Optimization production mode of human-machine collaboration: The equipment adopts a collaborative production mode of "manual feeding, automatic welding, manual material extraction and cooling". This design entrusts the highly repetitive and precise welding core process to machine automation, while leaving the loading and unloading process that needs to be judged to humans, fully leveraging the respective advantages of humans and machines. While ensuring quality consistency, it achieves efficient and smooth assembly line operations.
2.The core welding process of full automation: Once the operator completes the feeding and starts the program, the equipment will automatically perform a series of precise actions: first, accurately clamp the workpiece, then drive the workpiece to rotate at a constant speed, and trigger the welding wheel for high-quality welding. The entire process does not require manual intervention, which not only significantly reduces labor intensity, but also eliminates the interference of human factors on welding quality, ensuring the stability of production pace and high consistency of products.
3.Seamless connection between external cooling and welding process: The independent external water storage tank design allows the welding cooling process to operate in parallel with the welding host. At the same time as the worker takes out the completed welded workpiece, they can place it in the water tank for cooling, and the equipment can immediately start the next cycle of welding tasks. This design avoids the waiting time that may be caused by the built-in cooling system, optimizes the overall production process, and improves the comprehensive utilization rate of the equipment.
Technical Parameters:
| Model Item | Unit | FN-80-H | FN-100-H | FN-160-H | FN-100-E | FN-160-E |
| Rated power | KVA | 80 | 100 | 160 | 100 | 160 |
| Voltage input | V | 380 | 380 | 380 | | 380 |
| Frequency | Hz | 50 | 50 | 50 | 50 | 50 |
| Max. short circuit current | KA | 26 | 30 | 40 | 30 | 40 |
| Working stroke | mm | 100 | 100 | 100 | 100 | 100 |
| Welding efficiency | m/min | 0.7-3.9 | 0.7-3.9 | 0.7-3.9 | 0.7-3.9 | 0.7-3.9 |
| Max. force | N | 6000 | 6000 | 7800 | 6000 | 7800 |
| Max. welding capacity | mm | 1.2+1.2 | 1.5+1.5 | 2.0+2.0 | 1.5+1.5 | 2.0+2.0 |
| Motor Power | W | 550 | 750 | 750 | 750 | 400 |
| Cooling consumption | L/min | 8 | 8 | 10 | 8 | 10 |
| Weight | Kg | 380 | 510 | 630 | 530 | 700 |
General Structures:
Detailed Images:
Efficient automation process: Integrated automation is at the core of this solution, managing the precision tasks of clamping, rotating, and welding. By limiting manual intervention to managing the straightforward material handling, the system effectively eliminates variations and accelerates the production cycle.
Efficient Post-Weld Cooling: The dedicated external water tank allows components to be moved directly from welding to cooling without delay. This eliminates a potential bottleneck, optimizes the production rhythm, and contributes to a significant increase in overall operational efficiency.
Gas Storage Tanks: A key feature of this machine is its integrated gas storage tank. It effectively dampens variations in gas pressure, ensuring unwavering consistency in the welding force applied. This enhancement is crucial for maintaining precise control over the entire welding process.
Service-Oriented Water System Design: To ensure long-term functionality, all water-contact parts are surface-treated for corrosion resistance. Furthermore, water drainage is channeled through a dedicated outlet to the tank. This intentional design provides a clear observation point for the water flow, allowing any clogging to be readily observed and addressed promptly, thus simplifying maintenance.
Scene Images:
Application:
Before Welding:
After Welding:
Multi Types of Seam Welders:
Horizontal Automatic Seam Welding Machine: The seam welder is mainly designed for welding shock absorbers or piston cylinder tubes. It is an automatic welding equipment used for welding circular and annular welds, widely used for welding various metal materials with sealing requirements, including stainless steel, low-alloy steel, aluminum, iron, and other alloys. It mainly completes welding by rotating the electrode to drive the workpiece to rotate.
FAQ:
1. When can you arrange shippment?
The shippment is 15 days after getting deopsit, but customized machines should be more than 25 days.
2.Do you inspect the finished products?
Yes, each step of production products will be came out inspection by QC department before shipping.
3.Are you factory?
Yes, we are factory, all machine is made by ourself and we can provide customize service according to your requirement.
4.How to buy your Spot Welder?
Please send us inquiry to our email, and we will give you a PI to send us payment.
5. How to contact you?
You can send a mail for us and call us.
6.How will you deliver my goods to me?
We always ship by air and sea in the mean time.
7.How about your transport packing? Is it possible to damage the machine during the transportation?
We have rich experience on international transportation. All the packing are extra thickness carton filling with protective PE foam and waterproof membrane. No damage happened during transportation until now.
8.What kind of payment do you accept?
T/T, Western Union, PayPal, .L/C, D/A, etc.
Company Profile:
| Item/Model | | DN-40 | DN-63 | D(T)N-80 | D(T)N-100 | D(T)N-125 | D(T)N-160 | D(T)N-200 |
| Rated power At 50% | KVA | 40 | 63 | 80 | 100 | 125 | 160 | 200 |
| Rated primary power | V | 380 | 380 | 380 | 380 | 380 | 380 | 380 |
| Secondary Voltage | V | 5.2 | 6.7 | 7.9 | 8.3 | 8.6 | 9.1 | 10.6 |
| Rated frequency | HZ | 50/60 | 50/60 | 50/60 | 50/60 | 50/60 | 50/60 | 50/60 |
| Max.Short Circuit Current | KA | 14 | 15 | 16 | 18 | 20 | 28 | 34 |
| Max. weld power | KVA | 62 | 86 | 170 | 280 | 300 | 330 | 410 |
| Throat | MM | 500 | 500 | 630 | 630 | 630 | 630 | 630 |
| Max.Froce at electrodes | N | 6000 | 6000 | 10000 | 10000 | 10000 | 12000 | 12000 |
| Working stroke | MM | 20 | 20 | 30 | 40 | 40 | 50 | 50 |
| Cooling Water Consumpion 2.5bar | L/min | 6 | 6 | 8 | 8 | 8 | 10 | 10 |
| Electrodes tlp | MM | Φ13*45 | Φ13*45 | Φ16*45 | Φ16*45 | Φ16*45 | Φ20*45 | Φ20*45 |
| Arms | MM | Φ50*150 | Φ50*150 | Φ80*220 | Φ80*220 | Φ80*220 | Φ80*220 | Φ80*220 |
| Projection Clamping Plate | MM | 125*125 | 125*125 | 200*200 | 200*200 | 200*200 | 200*200 | 200*200 |
| Max.Welding Capaciry A3 steel | MM | 2.5+2.5 | 3+3 | 4+4 | 4.5+4.5 | 5+5 | 5+5 | 6+6 |
| Model Item | Unit | FN-80-H | FN-100-H | FN-160-H | FN-100-E | FN-160-E |
| | KVA | 80 | 100 | 160 | 100 | 160 |
| Voltage input | V | 380 | 380 | 380 | | 380 |
| Frequency | Hz | 50 | 50 | 50 | 50 | 50 |
| Max. short circuit current | KA | 26 | 30 | 40 | 30 | 40 |
| Working stroke | mm | 100 | 100 | 100 | 100 | 100 |
| Welding efficiency | m/min | 0.7-3.9 | 0.7-3.9 | 0.7-3.9 | 0.7-3.9 | 0.7-3.9 |
| Max. force | N | 6000 | 6000 | 7800 | 6000 | 7800 |
| Max. welding capacity | mm | 1.2+1.2 | 1.5+1.5 | 2.0+2.0 | 1.5+1.5 | 2.0+2.0 |
| | W | 550 | 750 | 750 | 750 | 400 |
| Cooling consumption | L/min | 8 | 8 | 10 | 8 | 10 |
| Weight | Kg | 380 | 510 | 630 | 530 | 700 |
