High Precision Orthogonal 10-Speed Ratio Reduction Gear with ISO 4-6 Grade Accuracy and Spiral Shape

What are the characteristics of Orthogonal 10-speed ratio gear for reducer?

Advantages

Quadrature gear refers to a transmission structure in which the input shaft is arranged vertically at 90 degrees and the output shaft. It is usually achieved by bevel gears (such as spiral bevel gears, spur bevel gears) or worm gear and worm structures. This layout is particularly suitable for mechanical systems with space limitations and need to change the direction of transmission.

1. Fixed speed ratio 10:1

The speed ratio (transmission ratio) is 10:1, which means that the input end is rotated for 10 turns and the output end is rotated for 1 turns, achieving a significant deceleration effect. Suitable for situations where the rotation speed is needed and the output torque is increased.

2. High-precision transmission

Orthogonal 10-speed gears usually adopt precision machining technology, with stable gear meshing and small transmission errors, suitable for high-precision positioning and synchronous control scenarios.

3. Compact structure

Compared with multi-stage parallel shaft transmission, the orthogonal structure takes up less space when achieving the same speed ratio, which helps to miniaturize the equipment.

4. Flexible installation and easy maintenance

The orthogonal structure is convenient for flexible arrangement in the equipment and easy to install; at the same time, the modular design makes maintenance and replacement more convenient.

5. Strong durability

High-quality materials and heat treatment processes make the gears have high wear resistance and fatigue resistance and have a long service life.

It is applied in various fields as follows: In industrial automation equipment, it is used in scenarios such as robotic arms, conveyor belts, and rotating platforms that require precise control of rotational speed and torque; in CNC machine tools, it serves as a reduction transmission component for the headstock or feed system to ensure high-precision machining; in robot joints, it acts as a joint drive reducer in industrial robots and collaborative robots to provide stable and reliable power output; in packaging and printing machinery, it is applied in transmission links that demand high torque and low rotational speed, such as sealing machines and printing roller drives; in new energy equipment like solar tracking systems and wind power pitch control systems, it is a transmission device that requires high precision and high reliability; in medical equipment, it is widely used in devices with high requirements for transmission precision and low noise, such as surgical robots and imaging equipment; and in aerospace and military equipment, the orthogonal 10-speed ratio gear is an ideal choice for transmission systems with limited space and extremely high reliability requirements.

Why choose us?

Since 1994, we've been at the forefront of creating top-quality internal bevel gears and custom gear solutions. With over three decades of expertise, we adhere to ISO 4-6 standards, ensuring each product meets the highest quality benchmarks. Our gears are engineered for exceptional reliability and durability. We’re confident that our premium, custom solutions will exceed your expectations.

Our team comprises seasoned professionals, including a doctoral graduate, a respected member of the China Gear Standardization Technical Committee, and a postgraduate researcher specializing in bevel gear technology. Their extensive knowledge fuels our technical innovation and commitment to industry standards.

Our state-of-the-art production facility is equipped with advanced CNC seven-axis, five-linkage spiral bevel gear grinding and milling machines, along with a comprehensive range of modern manufacturing and testing equipment. We meticulously monitor every stage of production to ensure our products offer the best quality and efficiency.

Our company was formerly known as Changsha Double Star Gear Industrial Co., Ltd, which was established in 1994. It is a directly affiliated university-run enterprise founded by Central South University Professor Zeng Tao, the leading expert on spiral bevel gears in China. It was later renamed as Changsha Senjie Gear Co., Ltd (abbreviated as "CSG") in 2016. CSG is a production R&D base specializing in professional design, reserch, manufacture and sales of high-quality small module spiral bevel gears and high reduction hypoid gears and cylindrical gears. In 2023, Hunan Dinghan New Material Technology Co., Ltd. was established as a specialized international export business department. CSG has strong scientific research and development capabilities and is also equipped a full set of advanced equipment including seven-axis five-linkage CNC spiral bevel gear grinding machines and gear milling machines. By making the best use of the scientific and technological achievements and equipment of the Gear Research Institute of Central South University, machanical processing, heat treatment and testing. We have developed high-quality products featuring high reduction, high speed, heavy load, low noise and less teeth for users.

With the quality policy of "scientific and technological innovation, quality first, being first-class firm and customer‘s satisfaction", we have won the trust of well-known domestic and abroad enterprises with stable and excellent quality. It is committed to be a pioneer of the industry of China's small-module spiral bevel gears, and is dedicated to providing service for any related industry requiring industrial robots, CNC turning and milling compound power tool turrets, industrial sewing machines, reducers, bicycles, power tools and aeromodelling. We sincerely look forward to your cooperation!