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High Precision Roll Forming Machine With 18 Forming Stations 5.5Kw Motor For 0.3-0.8mm Downspout Pipes

    Buy cheap High Precision Roll Forming Machine With 18 Forming Stations 5.5Kw Motor For 0.3-0.8mm Downspout Pipes from wholesalers
     
    Buy cheap High Precision Roll Forming Machine With 18 Forming Stations 5.5Kw Motor For 0.3-0.8mm Downspout Pipes from wholesalers
    • Buy cheap High Precision Roll Forming Machine With 18 Forming Stations 5.5Kw Motor For 0.3-0.8mm Downspout Pipes from wholesalers
    • Buy cheap High Precision Roll Forming Machine With 18 Forming Stations 5.5Kw Motor For 0.3-0.8mm Downspout Pipes from wholesalers

    High Precision Roll Forming Machine With 18 Forming Stations 5.5Kw Motor For 0.3-0.8mm Downspout Pipes

    Ask Lasest Price
    Brand Name : METALIGN
    Model Number : DSP
    Certification : CE,ISO,etc
    Price : USD1,000-700,000. Based on customization.
    Payment Terms : L/C,T/T
    Supply Ability : 30 sets per month
    Delivery Time : 30 days
    • Product Details
    • Company Profile

    High Precision Roll Forming Machine With 18 Forming Stations 5.5Kw Motor For 0.3-0.8mm Downspout Pipes

    1. Overview


    1.1 Production Line

    This roll forming production line targets manufacturers of metal square downspouts. Ideal for residential, commercial, and industrial drainage systems, it provides high-quality embossed and lock-edge pipes. The chain-driven, wall-frame machine ensures stable, continuous production with high precision, reduced labor, and versatile customization for diverse markets.


    1.2 Profile
    The square downspout pipe is made from 1.2-2.0mm galvanized steel, formed via cold roll forming. Features embossed ribs for added strength and exterior lock edges for tight sealing. Suitable for rainwater drainage in residential, commercial, and industrial buildings. Customizable lengths, rib patterns, and profiles enhance structural rigidity and aesthetic appeal.
    Material: Galvanized Steel / PPGI / AluminumThickness: 0.3-0.8mm
    Yield strength: 200 - 350 MpaTensil stress: 200 -350 Mpa




    1.3 Production Process

    Flow Chart:

    Decoiler → Guide → Roll Forming Machine → Hydraulic Cutter → Out Table

    Process:

    Steel coil feeds through guide rollers into the wall-frame, chain-driven roll former. Early forming stations emboss ribs to enhance strength. Subsequent stations shape square profiles with precise exterior lock edges. Hydraulic cutter accurately trims lengths. Out table collects finished pipes. This process ensures high precision, structural integrity, and consistent production efficiency.


    1.4 Key Focus

    Wall-frame, chain-driven roll former ensures stable, long-term operation and minimal maintenance.

    Embossed ribs improve pipe rigidity and resistance to bending or compression.

    Exterior lock edges enhance sealing, weatherproofing, and wind resistance.

    Hydraulic cutting delivers precise, consistent pipe lengths with reduced material waste.

    High automation reduces labor, increases output, and allows flexible customization.


    2. Technical Parameters

    2.1 Decoiler
    StructureDouble-support
    Working FormManual, motorized, or hydraulic
    Loading Capacity5T/7T/10T, customizable
    Coil Width1250mm, customizable
    Inner DiameterΦ450 – Φ550 mm
    Out Diameter1500 mm
    ModelDC-MU1


    2.2 Optional Upgrade: Decoiler
    Motorized DecoilerStand structure decoiler, motorized or hydraulicHydraulic decoiler with loading car


    2.3 Guiding Device With Pre-Cut Broaching Shear
    Guiding RollerAdujust the coil feeding width
    Pre-cut Broaching ShearCut the steel coil before roll forming
    Digital DisplaySee the feeding width directly


    2.4 Roll Forming Machine
    Working SpeedAround 20 m/min
    StructureWall panel type. Optional: Cast-iron stands or guide pillar
    Driving SystemChain system. Optional: Gearbox
    No. of Forming Stations18 stands
    Shaft Diameter70mm solid shaft
    Motor Power5.5 Kw
    Roller Material

    45# steel polished and chromed HRC58-62°

    Shaft MaterialHigh grade 45# steel polished(CNC lathe)
    Steel Coil MaterialPPGI or GI
    Steel Coil Thickness0.25-0.8mm


    2.5 Optional Upgrade: Cover
    Mounted On The Inside: No Cover RequiredSolid Cover For ChainMesh Safety Cover


    2.6 Cutter
    Common Power TypeHydraulic. Optional: motor type.
    Hydraulic Power

    4-5.5Kw, customizable

    Blade Material

    Cr12 Mov

    Hardness

    With quenched treatment HRC 58 – 62°


    2.7 Product Collection
    Solution 1

    Run-out table

    Solution 2Auto stacker
    Power Type

    Non-powered, mainly manual handling

    Power TypeMotorized, 3Kw
    DimensionLength 4m, customizableDimensionLength 4m-6m, customizable


    2.8 PLC Control Cabinet
    PLC BrandDelta, customizablePower Supply380v, 50HZ, 3Phase (It depends on customer requirement)
    Encoder BrandOmron, customizableLanguageChinese + English, Spanish, French, Russian, etc
    Touch ScreenMCGS, customizableOperation typeManual /auto two-type switch
    Hanging Arm TypeSaving SpaceStanding Typegreater component integration and flexible positioning

    Hanging-Arm Control Box

    Standing Control Box


    2.9 Hydraulic Power Unit (HPU)

    Motor Power

    5.5Kw
    Oil Required

    N32 or N46 hydraulic oil is available

    Design

    The hydraulic station has a fan cooling system

    Optional

    It can be installed on or inside the roll former to save space



    2.10 Analysis
    DecoilerSmooth coil feeding, adjustable for multiple widths.
    Reduces material waste, ensures stable tension control.
    GuideAligns steel into forming machine precisely.
    Minimizes deviation and ensures dimensional accuracy.
    Roll Forming MachineWall-frame structure ensures rigidity and stability.
    Chain-driven for continuous, reliable operation.
    Early stations emboss ribs for increased strength.
    Exterior lock edges improve sealing and wind resistance.
    Hydraulic CutterProvides accurate length cutting for consistent products.
    Reduces material waste, adaptable to multiple thicknesses.
    Out TableCollects finished pipes safely and efficiently.
    Optional automated stacking reduces labor and enhances safety.


    3. Production Line Components

    ComponentQuantity
    Hydraulic Decoiler1 set
    Roll Former1 set
    Hydraulic Cutter1 set
    Out Table2 sets
    PLC Cabinet1 set
    Hydraulic Station1 set


    4. Customization Options

    Customers can customize embossing patterns, lock-edge styles, pipe dimensions, thickness (1.2-2.0mm), production speed, and hydraulic cutting lengths. Optional features include automated stacking on out tables, adjustable forming stations for different square sizes, and integration of pre-punched holes for downspout accessories or connectors.

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