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Double-Layer Roofing Roll Forming Machine for Corrugated and Great Wall Style Roof Panels with PLC Control

    Buy cheap Double-Layer Roofing Roll Forming Machine for Corrugated and Great Wall Style Roof Panels with PLC Control from wholesalers
     
    Buy cheap Double-Layer Roofing Roll Forming Machine for Corrugated and Great Wall Style Roof Panels with PLC Control from wholesalers
    • Buy cheap Double-Layer Roofing Roll Forming Machine for Corrugated and Great Wall Style Roof Panels with PLC Control from wholesalers
    • Buy cheap Double-Layer Roofing Roll Forming Machine for Corrugated and Great Wall Style Roof Panels with PLC Control from wholesalers

    Double-Layer Roofing Roll Forming Machine for Corrugated and Great Wall Style Roof Panels with PLC Control

    Ask Lasest Price
    Brand Name : METALIGN
    Model Number : RF
    Certification : CE,ISO,etc
    Price : USD1,000-700,000. Based on customization.
    Payment Terms : L/C,T/T
    Supply Ability : 30 sets per month
    Delivery Time : 30 days
    • Product Details
    • Company Profile

    Double-Layer Roofing Roll Forming Machine for Corrugated and Great Wall Style Roof Panels with PLC Control

    1. Overview


    1.1 Production Line

    This double-deck roll forming production line serves roofing panel manufacturers seeking flexible, high-efficiency solutions. Ideal for industrial and commercial clients, it produces corrugated and trapezoidal roof panels with precision. Key advantages include multi-profile production, dual-layer output, space-saving design, durable chain drive, and operator-protective features.

    Guide

    Form

    Encoder


    1.2 Profile
    Corrugated and Great Wall trapezoidal roof panels are produced from 0.4–0.8mm galvanized or color-coated steel. The upper layer forms corrugated sheets, lower layer trapezoidal sheets. Features include high structural strength, weather resistance, and aesthetic design. Suitable for roofing and cladding in industrial, commercial, and residential projects. Custom thickness and profile options available.
    Material: Galvanized Steel / PPGI / AluminumThickness: 0.3-0.8mm
    Yield strength: 200 - 350 MpaTensil stress: 200 -350 Mpa


    1.3 Production Process

    Flow Chart:

    Hydraulic Decoiler → Entry Guide → Roll Former → Hydraulic Cutter → Out Table

    Process:

    Steel coils are fed and aligned, then simultaneously formed into two roof panel profiles by the double-deck roll former. Chain drive ensures stable, precise forming. Upper deck produces corrugated panels, lower deck trapezoidal panels. Hydraulic cutter trims panels to length. Out tables collect finished panels for inspection and packaging.


    1.4 Key Focus

    Dual-layer design enables production of multiple roof panel profiles simultaneously.

    Chain-driven, covered system ensures operator safety and reduces maintenance.

    Flexible panel dimensions increase market adaptability.

    High precision forming improves panel quality and structural strength.

    Space-efficient design minimizes factory footprint while maximizing output.


    2. Technical Parameters

    2.1 Decoiler
    StructureDouble-support
    Working FormManual, motorized, or hydraulic
    Loading Capacity5T/7T/10T, customizable
    Coil Width1250mm, customizable
    Inner DiameterΦ450 – Φ550 mm
    Out Diameter1500 mm
    ModelDC-MU1


    2.2 Optional Upgrade: Decoiler
    Motorized DecoilerStand structure decoiler, motorized or hydraulicHydraulic decoiler with loading car


    2.3 Guiding Device With Pre-Cut Broaching Shear
    Guiding RollerAdujust the coil feeding width
    Pre-cut Broaching ShearCut the steel coil before roll forming
    Digital DisplaySee the feeding width directly


    2.4 Roll Forming Machine
    Working SpeedAround 20 m/min
    StructureWall panel type. Optional: Cast-iron stands or guide pillar
    Driving SystemChain system. Optional: Gearbox
    No. of Forming Stations18 stands
    Shaft Diameter70mm solid shaft
    Motor Power5.5 Kw
    Roller Material

    45# steel polished and chromed HRC58-62°

    Shaft MaterialHigh grade 45# steel polished(CNC lathe)
    Steel Coil MaterialPPGI or GI
    Steel Coil Thickness0.25-0.8mm


    2.5 Optional Upgrade: Cover
    Mounted On The Inside: No Cover RequiredSolid Cover For ChainMesh Safety Cover


    2.6 Cutter
    Common Power TypeHydraulic. Optional: motor type.
    Hydraulic Power

    4-5.5Kw, customizable

    Blade Material

    Cr12 Mov

    Hardness

    With quenched treatment HRC 58 – 62°


    2.7 Product Collection
    Solution 1

    Run-out table

    Solution 2Auto stacker
    Power Type

    Non-powered, mainly manual handling

    Power TypeMotorized, 3Kw
    DimensionLength 4m, customizableDimensionLength 4m-6m, customizable


    2.8 PLC Control Cabinet
    PLC BrandDelta, customizablePower Supply380v, 50HZ, 3Phase (It depends on customer requirement)
    Encoder BrandOmron, customizableLanguageChinese + English, Spanish, French, Russian, etc
    Touch ScreenMCGS, customizableOperation typeManual /auto two-type switch
    Hanging Arm TypeSaving SpaceStanding Typegreater component integration and flexible positioning

    Hanging-Arm Control Box

    Standing Control Box


    2.9 Hydraulic Power Unit (HPU)

    Motor Power

    5.5Kw
    Oil Required

    N32 or N46 hydraulic oil is available

    Design

    The hydraulic station has a fan cooling system

    Optional

    It can be installed on or inside the roll former to save space



    2.10 Analysis
    5T Manual DecoilerUncoils steel sheets, cost-effective, suitable for multiple coil sizes
    Guiding SystemAligns sheets for precision forming, reduces errors
    Roll FormerDual-layer production, upper corrugated, lower trapezoidal panels
    Roll FormerChain drive ensures stable forming, chain cover for safety
    Hydraulic CutterHigh precision panel cutting, adjustable for multiple lengths
    Out TableCollects panels efficiently, reduces manual handling, protects finish


    3. Production Line Components

    ComponentQuantity
    Hydraulic Decoiler1 set
    Roll Former1 set
    Hydraulic Cutter1 set
    Out Table2 sets
    PLC Cabinet1 set
    Hydraulic Station1 set


    4. Customization Options

    Clients can customize roll former configurations for profile dimensions, thickness range, color coating compatibility, and roof panel type (corrugated or trapezoidal). Hydraulic cutter settings can be adjusted for different panel lengths. Chain covers and speed control can be tailored for safety and productivity. PLC parameters can also be customized for automation preferences.

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